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若枫后处理论坛»论坛 › Mastercam › MasterCam交流区 › Mastercam后处理 3+2刀尖跟随源代码
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Mastercam后处理 3+2刀尖跟随源代码

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发表于 2022-9-6 20:12:40 | 显示全部楼层 |阅读模式

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​Mastercam后处理 3+2刀尖跟随源代码,此方式仅可应用于3+2摇篮5轴，后处理基于MPFan.pst基础上更改测试，无需使用5轴后处理，* ]4 t6 s. L- q0 q1 c2 ?/ r
  C: o4 c: Z6 Y3 F- Z- I/ m4 n

* D2 a1 g* O, p/ l  ]  J9 n" F可支持任意位置装夹工件。% A. B% [/ R! A  t7 I4 S5 ]% v
不支持原点平移或坐标偏移。! ~  O% A8 P+ d
新建立的加工平面作为绘图平面和刀具平面，原点与WCS基础坐标系重合。
  _" e, o+ u; ^" B计算宏程序中，#21~#23为C轴旋转中心机械值，#101~#103为A轴旋转中心机械值。
, R0 h7 Y# o; c* X  w计算宏程序仅支持3+2钻孔、铣削等策略，不支持多轴钻孔、多轴铣削等策略。
2 v, w  _2 j5 a( c5 i- E, }G54为基准坐标系，倾斜面的坐标系编号不可为0或小于0。4 p2 c; h' a: |

0 U( Q: N  V6 }. F6 X
# f& x! w$ t. K, [5 H1 [' |. t( r至于是负解还是正解，这个需要测试。
# ~* z* A+ h4 j' F+ x" k3 G, g1 ^% h8 f- E1 I* d/ l. ~  c+ O1 i' D

" }1 `4 p+ q$ H) l% [% ]3 X$ w0 _
% ^( t' T& X1 _0 j$ m, }3 T1 h4 U* s

9 @6 B9 K, z6 Z5 b3 ]9 i, i( u6 D" @
! `  V, [& Z7 F' G' }' S* `. z/ r0 v* ]
  1. opid_no:0
复制代码
) S" {8 \% O* n
9 t: q7 Z4 ^% {$ y# }
  1. fmt "E" 4 wofs_no% p6 N* N4 r  a
  2. fmt 2 var_m18 F+ w' V: v2 Z' u
  3. fmt 2 var_m2
      u) C( w0 E; f/ I
  4. fmt 2 var_m3! g$ j3 z5 N2 D( v& S6 E, |! W
  5. fmt 2 var_m4* u* p! r. p( c7 F
  6. fmt 2 var_m5
    * E+ h+ ~, U& W( I$ i0 d2 j
  7. fmt "A" 2 var_m7! u3 \' O6 a1 s# l) i" ?
  8. fmt "C" 2 var_m8+ M; \$ `9 u- |; c/ S; H
  9. fmt "R" 2 var_m6
复制代码
  1. pttang_output  #Calce fourth, five axis angle
    ' h5 {8 O: k; v  U( i3 h' @$ k3 L' n
  2.   if m9$ < 1.000,
    # W3 d; `; ~1 H- q5 X
  3.    [- C6 A; ^* m9 d7 f4 I1 l( H9 p4 M
  4.     if m9$ > -1.0, 4 o; W8 T$ {: c
  5.     [, @7 N4 d. k1 W9 L' C
  6.      var_m6 = atan2(m3$, -m6$)
    ; r. I; |1 H  U5 _
  7.      var_m7 = acos(m9$)
    9 ]4 G5 a% s9 _- R- ^+ _
  8.      var_m8 = atan2(m7$, m8$)  o" i/ V+ i6 W; V* Z2 R% e
  9.     ]9 S& ^+ \0 b& V
  10.    else,$ V5 @1 a( v) J9 Z. A
  11.     [' V6 q) @. h9 Q0 u( H
  12.      var_m6 = atan2(-m2$, m1$)7 y- ?  I  s$ b7 q- E2 x
  13.      var_m7 = 180.0( w* z8 q( ~, y0 i
  14.      var_m8 = 0.0- v' k0 H2 R* s6 j2 x
  15.     ]
    , Q  [( h* U' y; N3 n% a+ |
  16.   ]9 N$ ~+ O/ P8 S3 g" S) X0 Q5 y1 }
  17.     else,
    8 H( ~4 z* p; g  ^
  18.        [
    ! v1 d* B6 o* Y; H4 H: R+ W
  19.         var_m6 = atan2(-m2$, m1$)0 d6 a* ?0 [0 @7 ]+ N
  20.   var_m7 = 0.0
    ; ^& \7 w, V0 ^
  21.         var_m8 = 0.0
    2 x; h1 k' M2 B( o9 m7 }/ h0 c( h
  22.        ]
    % G( j/ v7 @& F% @; l
  23.    var_m6 = var_m6 * -1.05 B# k' H9 x4 d) X, F5 S
  24.    var_m7 = var_m7 * -1.08 |0 ]: y! O) R  k7 J" w: x# e
  25.    var_m8 = var_m8 * -1.0
    . f# K8 H% F. C5 n2 r* n  y
  26. &#8203;
    6 f9 n- m! Z- t0 _: u
  27.    if var_m6 > 180.0, var_m6 = var_m6 - 360.0
    & ^  p1 @  T, _* Z0 @
  28.    if var_m7 > 180.0, var_m7 = var_m7 - 360.0( w: I- O( ~; {
  29.    if var_m8 > 180.0, var_m8 = var_m8 - 360.0
    $ z0 L: \) d; U- x: M# @) k) K( L! ]
  30. &#8203;
    ! d  k* X4 ^$ [0 p- C& S: V
  31.    if var_m6 < -180.0, var_m6 = var_m6 + 360.0
    $ p# u: A6 y3 s3 G; W& i2 n' ~
  32.    if var_m7 < -180.0, var_m7 = var_m7 + 360.0
    % |: z. h0 q; L# b7 U" T
  33.    if var_m8 < -180.0, var_m8 = var_m8 + 360.0
    1 Z; |. E/ P( O0 |2 E3 O+ n2 [
  34.    pang_format_def; P2 O" }" `. i5 g4 O7 E

  35. - Z; U" u' a0 ~  X6 W" @. u
复制代码

  1. , J3 s& a4 {1 Z- C- V0 O$ m
  2. pang_format_def% m' w. X% m( X$ r7 B2 v( D
  3.       wofs_no = workofs$. ^, i, L$ k$ u4 g$ x: O4 L/ w. A
  4.       if workofs$ < 6, wofs_no = workofs$ + 54, Q0 W( k& Y5 U' S- ^0 h1 D% U) {
  5.       else, wofs_no = workofs$ - 5
    ) {6 g1 q/ n: L- \5 s4 w
  6.       "G0", *var_m7, *var_m8, e$- h* K7 V6 [/ }& p9 A
  7.       "G65 P9800 X0. Y0. Z0.", *wofs_no, *var_m7, *var_m8, e$
    * O. v% s" i5 D2 J8 G! _5 x( b  u+ O
  8.       "G68 X0 Y0 Z0", *var_m6 , e$
复制代码
  1. O9800(WCS SHIFT CALCU PROGRAM)" k+ c/ g  s2 O
  2. #11=#52213 [- O9 J1 o2 ^0 `# B
  3. #12=#52227 t1 y. z. t2 v# ^# W' e& H: O
  4. #13=#5223
    8 w/ v9 b) j  A3 L) K
  5. #21=0.(FIRST ROTATION CENTER X IN MCS)
    " d$ t% V) o1 N
  6. #22=0.(FIRST ROTATION CENTER Y IN MCS)
      d7 W6 N% j+ n! J  x
  7. #23=-375.(FIRST ROTATION CENTER Z IN MCS)8 K1 t( |0 i1 g4 w0 K
  8. #104=#11-#214 W- o' F5 D5 F# T5 m
  9. #105=#12-#229 y2 [4 Q2 w5 a/ }- R
  10. #11=COS[#3]*#104+SIN[#3]*#105+#21
    . x: H. x" Z* c3 }$ m6 Z" x2 \
  11. #12=COS[#3]*#105-SIN[#3]*#104+#22
    . f9 F) k# O: h$ ^( T! U
  12. #13=#13
    * ~6 [' u+ s: Y. B7 N" W6 i, R
  13. #101=0.(SECOND ROTATION CENTER X IN MCS)
    ( {/ F! v, w: [! x! @, f) P7 \; h& ?
  14. #102=0.(SECOND ROTATION CENTER Y IN MCS)
    , D2 J, }, I5 Y2 u
  15. #103=-375.(SECOND ROTATION CENTER Z IN MCS)9 X7 p, y% a, {7 V9 e, c! Q
  16. #31=#24  P" {! c& Z$ L1 A3 i
  17. #32=#258 F# c8 z# }( M1 N$ ~
  18. #33=#26
    # x* I/ R6 \) e0 B- P5 r6 s/ u
  19. #105=#12-#102
    9 L% U% o1 e/ [/ b1 X+ l5 M' U  S! v
  20. #106=#13-#103( P5 s" }3 Z8 r5 o2 C
  21. #107=#11+#314 P( q3 e$ f# z5 V# G/ T- v4 I# e; d, \( v; A
  22. #108=COS[#1]*#105+SIN[#1]*#106+#102+#32
    5 N/ q7 c- x* d2 {! R0 o: P: Y
  23. #109=COS[#1]*#106-SIN[#1]*#105+#103+#33
    ; q- w8 i7 w2 d  E, o; f
  24. IF[#8GT54] THEN G90G10L2P[#8-53]X#107Y#108Z#109# l" N( m4 \/ x# J9 V# M
  25. IF[#8LT49] THEN G90G10L20P#8X#107Y#108Z#109
    3 m5 k' I5 N+ a/ J8 Z/ y# M/ Q+ }& B. F
  26. M99
复制代码
  1. psof$            #Start of file for non-zero tool number
    & R; i3 \) z) r) g3 B1 P- @
  2.        pttang_output  N0 \# u( D. O3 \1 B, _0 Z" `
  3. &#8203;
复制代码
  1. ptlchg0$ #Call from NCI null tool change (tool number repeats)
    2 W) o' S. p9 ]  [& x6 C
  2.      if opid_no <> prv_opid_no, pttang_output
复制代码
  1. #region Tool change / stage tool7 {& n6 R0 A$ r6 v
  2. ptlchg$          #Tool change
    0 f( V+ U: m% s& B
  3.       pttang_output# B+ }2 p( H; @6 s, P* r
  4. &#8203;
复制代码
  1. ptlchg1002$      #Call at actual toolchange, end last path here7 {6 y: M6 X: h) b0 V  S+ q: u
  2.        !opid
    ( X$ ^  }" P9 o8 W
  3.        opid_no=opinfo(15240,0)
复制代码
输出结果) a- W  f+ _1 G: d
  1. %
    : w. `. J9 v# B- m1 L8 r. G. M
  2. :0001(PROGRAM - 3+2_BC)6 V# o1 x2 M0 e, y# g$ ^% [
  3. (DATE - MAY. 21 2021)
    # ]7 W8 q. c2 y  r5 l
  4. (TIME - 21:03)
    6 C0 s7 v' a7 b0 y
  5. (MCX FILE - G:\5AXIS_TCP\TEST_PART.MCAM)
    , d1 `" k0 R& `- O# k  f0 M
  6. (NC FILE - G:\5AXIS_TCP\3+2_BC.NC)0 ^3 N1 ]9 a. Z
  7. (MATERIAL - ALUMINUM INCH - 2024)
    - T: v$ y+ H7 D: S: |& x
  8. (T1 | 0.75 BULL-NOSED ENDMILL | H1)/ Q! |# @2 o( r1 A
  9. (T2 | 1/4 DRILL | H2)
    % r% O# \0 x  B' i$ ~3 k
  10. (T3 | 0.375 SPHERICAL / BALL-NOSED ENDMILL | H3)- k8 q/ R( D/ g# p- w. B
  11. (T4 | 0.5 FLAT ENDMILL | H4)0 R5 q* r+ u1 R1 |" I+ I1 K
  12. G0 G17 G20 G40 G49 G80 G909 t! q' f4 F# A3 e$ N, }
  13. G0 G28 G91 Z0.' M9 l0 Q- O5 e1 Q* X2 t
  14. G0 G28 X0. Y0.1 \6 Q& Z5 ]  \* f( d
  15. G90G10L20P48X-5.0Y-5.Z-6.9075B0.C0.) m" ~' @6 r) `  h) o# K3 m+ E2 j
  16. (0.75 BULL-NOSED ENDMILL | TOOL - 1 | DIA. OFF. - 1 | LEN. - 1 | TOOL DIA. - .75)
    ; |8 k# x+ U- m) F# c9 \$ @% n
  17. G65P9017R48. S8. X0. Y0. Z0. B0. C0.4 P9 ^8 ?4 N# [7 d
  18. T1 M6
    2 [3 C" J# n0 v
  19. G0 G90 G54.1 P8 G90 X-2.1992 Y-2.6934 C0. B0. S8500 M32 ^( E1 L1 j1 }
  20. T2 G43 H1 Z4. M8. V7 \, _( k+ q1 j0 ^5 G
  21. Z.2
    - p+ }6 c* A- \- t. I/ J
  22. G1 Z0. F500.
    - E4 ^$ K1 z7 |/ I
  23. X-2.2811 Y-2.4942 F100.
    ' G! J% q% N; y4 M6 H" t
  24. X-2.3163 Y-2.4083$ x% j1 b' {% ~0 s; c, l: q) f
  25. G3 X-2.3531 Y-2.3531 I-.1561 J-.0641
    ; Z7 }) ?: f9 w' C( Y) ^
  26. G2 X-3.0254 Y.0084 I2.3875 J1.9562
    4 j: N; [7 Q5 y* n0 P2 H) _# O6 J1 q

  27. / z) S, _$ i: p* H) W" ~$ z* I$ k
  28. X-.0544 Y-.3775 I-.3688 J.09479 ]( \! E; G9 T1 j
  29. X-.2487 Y-.1778 I.0442 J.2374
    - i2 U- I( m! E% M9 ^
  30. G1 X-.2588 Y-.1197 Z.0075
      A4 k( ~: d0 y2 i
  31. X-.2776 Y-.0115* P. I) {' g$ K6 {  _
  32. G0 Z4.
    4 e2 H4 ]) v% p4 s" O+ w8 ?& }  ?5 H
  33. G65P9017R48. S9. X0. Y0. Z0. B-45.864 C-89.002, r& w, F4 d+ R- @+ z
  34. G90 G54.1 P9 X1.5533 Y-2.7347 Z4. C-89.002 B-45.864
    . ~, S7 D9 a- u2 |; X6 @4 b! S3 G
  35. Z1.5124
    $ N& F# g- C  w7 m
  36. G1 Z1.3124 F500.
    # @3 R, \8 |! R
  37. Y-2.5097 F100.
    1 m/ K* q$ h" S& |" v7 l
  38. Y2.1777# c0 j$ }$ X8 `+ z1 p( F
  39. X2.0197# }: p  B5 B- E' C  _, m
  40. Y-2.50972 k* }$ h* q6 p7 P4 M: U% f
  41. Y-2.73472 v. a3 ^5 C1 O/ T
  42. G0 Z4.
    . q( {7 l  s; j6 f2 W$ K% d. F; _. a; ]
  43. G65P9017R48. S10. X0. Y0. Z0. B-45.864 C-149.002
    ( @$ n6 C+ \- H, p  [0 m
  44. G90 G54.1 P10 X2.0197 Y-2.3597 Z4. C-149.002 B-45.864- Z$ ~7 f! [1 [- {: y
  45. Z1.5124; S  ^. A5 f/ D: j( ~3 t7 K
  46. G1 Z1.3124 F500.
    & I7 M: |% G$ D" k+ ]
  47. Y-2.1347 F100.8 w3 \- o* w9 Y- c! u2 K& \
  48. Y2.1777& b& r. _8 Z5 a  p% V! ~
  49. X1.5533
    1 Y3 C% g2 O! X) h. D
  50. Y-2.1347
    4 N5 x+ u$ n* U
  51. Y-2.3597' J) w0 i! g& c: P7 \
  52. G0 Z4.
    / H! P+ _. L' \: }
  53. G65P9017R48. S11. X0. Y0. Z0. B-45.864 C-209.002) P4 d/ f; R, _! ?* f0 o3 v5 _
  54. G90 G54.1 P11 X1.5533 Y-2.3597 Z4. C-209.002 B-45.864. o! m/ E% L# m# c  ~. T
  55. Z1.5124! |% s% C5 `2 X1 W
  56. G1 Z1.3124 F500.
    ' W7 j* N& [1 G. n* c0 i8 g
  57. Y-2.1347 F100.
    6 z8 c5 z6 q3 I3 y* w
  58. Y2.17777 F% c7 L; [; c
  59. X2.01973 T- A: A" c- L% t& V; w- ^
  60. Y-2.1347: S5 u9 N' J, K7 \* m- x/ y
  61. Y-2.3597
    " ]: l6 S' v  }! h8 u/ d
  62. G0 Z4.
    3 d0 `" ~: {7 T8 P' V, k, H' I
  63. G65P9017R48. S12. X0. Y0. Z0. B-45.864 C-269.002
    2 a7 i! ]! E; Q0 h: E& {# [
  64. G90 G54.1 P12 X1.5533 Y-2.3597 Z4. C-269.002 B-45.8647 L8 M) {; G! H. M& u/ N
  65. Z1.5124
    * u* `  b/ w* \: z& o
  66. G1 Z1.3124 F500.
    + m/ ]5 f( S9 c' _3 u7 N9 Y! Y* \' x
  67. Y-2.1347 F100.
    7 M& P0 O9 r; O( H$ p/ `4 C
  68. Y2.1777$ _. ^% o! M8 X% ?! B( g
  69. X2.0197* Z' j" r, I8 }0 W3 k
  70. Y-2.1347$ U4 Z6 B7 u/ P8 \2 m: [( N
  71. Y-2.3597
    ! Q9 c9 E, Z( y: g# |: U) o
  72. G0 Z4.
    ( P5 j; C! x- q( x
  73. G65P9017R48. S13. X0. Y0. Z0. B-45.864 C-329.002
    : Q9 |+ o. v- J
  74. G90 G54.1 P13 X1.5533 Y-2.3597 Z4. C-329.002 B-45.864! K$ K4 q: ~" W2 h; N. [
  75. Z1.5124- p3 `" _, D6 b4 A  q* F  y
  76. G1 Z1.3124 F500.9 t# v8 R7 b3 w; [9 b: P. C7 ~
  77. Y-2.1347 F100.
    * a& O$ L9 q& G% K, T; m
  78. Y2.1777
    ( c1 y4 ~& U* E: s+ z' _5 A8 [7 {
  79. X2.0197
    # V- g3 u4 W  K7 I, N* k# A
  80. Y-2.1347
    ' F8 W2 D" q7 z: n' H  v' ^
  81. Y-2.3597: |7 Y8 V  ~, @$ f& ]
  82. G0 Z4.
    + w+ R) {7 G3 b) i. l
  83. G65P9017R48. S7. X0. Y0. Z0. B-45.864 C-389.002
    ! {6 ^- v0 H; ]( d0 e
  84. G90 G54.1 P7 X1.5533 Y-2.3597 Z4. C-389.002 B-45.864, o! t" X: J2 i8 ^, o: j
  85. Z1.51248 V+ j- O' e2 E- c. }. E* [& B
  86. G1 Z1.3124 F500.. V( P" z0 A3 p: [+ f& l7 `  S& k
  87. Y-2.1347 F100." \/ ?3 Y5 ~% `
  88. Y2.1777
    2 F$ x( R( Q2 p( r( }
  89. X2.0197# l8 d/ q7 }8 t0 x" g" {9 O% f
  90. Y-2.1347
    0 O/ z& k, K$ o5 [/ c  c
  91. Y-2.3597
    * B0 ~+ S5 a8 H/ V9 X: K1 M
  92. G0 Z4.
    # w: W8 [. j  j0 L
  93. G65P9017R48. S1. X.375 Y-.5 Z.75 B-80. C-420.( f+ q& \+ X/ `0 T4 W  m, o4 {
  94. G90 G54.1 P1 X.4769 Y-3.2014 Z4.75 C-420. B-80.
    : g; x" _6 d2 r6 q! a
  95. Z2.2056- k' _, ^- v+ N. C0 n& n
  96. G1 Z2.0056 F500.
    1 s3 b# m- N" O5 s3 I9 u0 j$ [
  97. Y-2.9764 F100.
    1 x4 E: J  e1 t2 w# z" K
  98. Y2.9764
    / }; S/ ?2 g/ j; D: J
  99. Y3.2014, T0 L1 H" q: q0 j' n- R
  100. X.9769
    # a' H+ h" r; |
  101. Y2.9764* k8 M5 g9 m- ]( D$ \: A
  102. Y-2.9764) U: m8 a  D4 {
  103. Y-3.20140 p! i1 H0 A. R
  104. X1.4769
    ; H, v: H7 ^; {5 o* X
  105. Y-2.9764
    5 j5 l1 ?% S, R  \
  106. Y2.97649 {- s* T' x4 p4 e' b( B
  107. Y3.2014
    ! G" x/ h0 d6 S
  108. X1.9769' ?) e; t, J' Z! R! _% Q
  109. Y2.9764
    7 C, R8 D4 B/ ^& W+ b$ T
  110. Y-2.9764, s6 R- R: [+ Y9 s( ?6 P
  111. Y-3.20147 i* z: e" e$ E4 @6 U' K  H. _
  112. X2.4769/ C" ^$ B  H+ T3 P6 V# [" W# L
  113. Y-2.9764# U4 [$ H( g0 i! w
  114. Y2.9764
    % a$ g! w" g. i4 R! H
  115. Y3.2014
    3 Y: E1 N6 m" r2 Z2 L; K
  116. X2.9769, T; \* N/ C: t/ G
  117. Y2.9764
    3 S- `% z$ v- H+ S/ n8 ^
  118. Y-2.9764
      P: p' c9 o1 Q* [' s0 d
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