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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。( u1 o+ R& b( s
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以下代码为Mastrcam9.1, A9 h) x+ f, N2 C" W* |( h
9 M% _, w! z% L; Q4 W由于代码较多,添加时严格按照下列方法进行。
# {& ? @3 n0 v' x) H* u: s1:换刀时间,这个需要根据实际情况进行相应的时间设定。% h8 ~4 e. }1 O$ L T5 t- t
单位:分钟 s" Z: g% @' L" j
- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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! I' E$ f8 d, y0 ~( r8 L2:定义切削进给,快速进给等保存数据标签。
2 P' _+ m$ v+ O' g& \8 u- ttltime : 0 #Total operation time
% n. k g S4 V - tltime : 0 #Feed time( n8 C& @* L. @) T0 k6 h
- trtime : 0 #Rapid time0 V i X" |# g" G' j
- total : 0 #Total machine time; v8 c7 l/ [# n. f& z0 i
- tot_ltime : 0 #Total FEED time0 ?8 c8 T3 t# ?
- tot_rtime : 0 #Total RAPID time
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) D8 D) r1 T, i5 n3 F/ j3:定义记录x,y,z相对距离保存数据标签
% P. X; |7 u2 Y/ Z5 A$ P. V- len : 0 #Length for calculation
6 F" l$ d- q7 {7 E) x' q - dx : 0 #Delta x
3 l! k4 k' G3 [9 z7 l H% b6 x - dy : 0 #Delta y
/ J# R. M6 @4 E* r1 G: x# V" u - dz : 0 #Delta z
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3:定义钻孔类辅助数据保存标签
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- drill_length_r : 0 # Drill length - RAPID% g3 [7 R' ~! J; L/ ]' s" @
- drill_length_f : 0 # Drill length - FEED* k! J% V# a/ Z9 R5 C
- actual_drl_depth : 0 # Actual drill depth variable
! P4 Z0 f8 J% _( _+ O6 q& }; V - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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9 V! c1 t0 U# s4 [* \; Z4 @4:定义他辅助开关3 T& F' Q$ R. Q# b% f, Y6 R
- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes
; s9 Q# v: |, D: i" c% I) L - sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC
, t2 S! |) u6 E - sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC; M* L, s% S* {2 o) Z
- sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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5:定义时间输出格式6 k/ N+ f4 J1 [0 }* s! h
- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:252 ~% ^/ C% H+ c6 b7 ^
- # 2 = 2hrs, 14mins, 25.08sec
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0 b* C8 C- ~+ {% s5 e9 h 6:定义时间数据格式
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/ y: b/ F: `& w+ O* q' j" ~+ G- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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! W& C. C: F4 G7 ?9 J7:定义时间数据输出类型0 f) `: W- K1 f& Z
- fmt 2 llen! m& q- y, ~ a2 s! U$ b
- fmt 2 rlen% `# c) D& d# E) r7 H0 N
- fmt 2 llen_total0 Z: v! q- j% s% }6 ^. y
- fmt 2 rlen_total& O6 X0 | c+ n( o0 N
- fmt 2 total& i& B9 ?: c2 k0 E, J, e
- fmt 2 ttltime
+ t8 @* ]8 x' q5 T8 t - fmt 4 thrs; Z8 k4 |( s* S' U0 S' |0 ^
- fmt 4 tmin9 K0 }4 z" J* B: Q. q" r) t+ D
- fmt 8 tsec
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* v$ r+ {, {7 E* z5 Q8:初始化所有保存数据的标签2 j& y) K/ ?% M
- psetup #Output of toolchange information
- B# W8 a3 }' |, o/ { - !gcode
: r2 z4 E$ ]# G; S1 X3 P5 q: Q$ w - llen = zero #Reset counter for next tool' X5 H6 k+ s1 `9 N; |/ ?3 G3 C: H4 c
- rlen = zero #Reset counter for next tool
$ b* _2 ]3 v$ z: Z$ K5 ?! j ] - tltime = zero #Reset counter for next tool8 I0 g$ }, U; {8 s9 R/ p, X
- trtime = zero #Reset counter for next tool/ b6 Y% w9 R) d
- ttltime = zero #Reset counter for next tool
; a, D7 l% `1 l$ s/ f - if use_TC_pos,
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- sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z1 ~0 Y; P, e) o. v, P5 B6 B
- x = xh, y = yh, z = zh
( [* D) n+ |4 k1 t7 S6 N4 E - ptime_calc* }2 [ y% Z. H; d ^+ X; B
- x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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/ w+ ]' X$ l1 n+ m, `9 x- c9:统计进给距离,快速进给距离,时间等# U% u- T* N' E
- ptooldata #Total ending data for tool (Path Length and Times)
/ }/ r& q. Q) m9 @; H - llen_total = llen_total + llen #Keep running total for Program
4 q7 h- O. a8 y* Q3 @1 Z - rlen_total = rlen_total + rlen #Keep running total for Program/ a' w j( u) M0 t' y, ]- L, K/ E
- tot_ltime = tot_ltime + tltime #Total FEED time
0 |7 P3 M: n" g: N6 ^ C! } - tot_rtime = tot_rtime + trtime #Total RAPID time
. T6 ?2 z$ D5 l# k7 t. w7 ]5 r - ttltime = tltime + trtime #Calc. current Tool Time
9 T0 J" T. t3 z6 J8 y! r - total = ttltime + total + tlchgtime #Calc. total Program Time
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10:时间转换,按60进制进行转换0 r( t+ j! ?7 o+ m4 L
- pthrminsec #Convert minutes to hr/min/sec format7 ` e0 P" _$ q8 A
- thrs = int(ttltime / 60)0 _0 U- F5 y- ?
- tmin = int(ttltime - thrs * 60)0 {) X' w n/ U: X
- tsec = (ttltime - thrs * 60 - tmin) * 60
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2 j4 V& i' s- F7 K a. E% V% W11:时间输出: A( G y5 P$ G: q1 Y3 u6 U2 A
- ptimeout #Output "times"
4 k( k; x- V( B+ T. U+ v0 z+ _/ D+ b1 ^ - pthrminsec #Convert minutes to hr/min/sec format
; W) W/ v. Z; y+ r1 ]" |) R - if time_format = one,( t/ a- D) I, D- Y" _; t
- [- C/ B6 |5 J) U( _) _* h% i
- #Output 'HOURS') V; }4 Y# V( s5 W% E
- if thrs = one, *thrs, "hr, "& U6 ^3 w8 x# p, i
- if thrs > one, *thrs, "hrs, "' z1 H/ k! s6 I& A7 {* ?/ a
- #Output 'MINUTES'# b4 w5 H8 r) V2 T! _
- if tmin = one, *tmin, "min, "
. t/ k/ K& l0 a: w# ^% ]# ~' i/ n - if tmin > one, *tmin, "min, "0 Y8 y+ R1 `( ]9 W* ^9 s9 R
- #Output 'SECONDS'( I' c- a9 F# u* Q
- if tsec > zero, *tsec, "sec": L1 W- h r( J* g
- ]
& k2 p1 D5 P/ k! {& F1 b - else,
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, o0 D$ v$ x: w3 i, |; V4 k - result = newfs(five, tsec)
2 A0 l; L- u) k/ ] - #Output 'HOURS'
. ?/ G; B' W8 M0 u - if thrs > one, *thrs, "h "
( b f/ c+ B0 A - #Output 'MINUTES' and 'SECONDS'
# `: {5 }' Y% L( I$ [! ` - *tmin, ":", *tsec+ k9 b V- b( }6 z
- ]
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12:快速进给时间计算
% p8 u$ n1 l# H! L. L7 k1 P- ptimer #Rapid time and length calc
5 w8 s- U6 Q; V - rlen = rlen + len #Running total RAPID length. d3 b- v. q* F, w5 u" K
- trtime = rlen / pst_rpd_fr #Running total RAPID time
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* J3 R( z; s- C+ V8 \13:进给加工时间计算: ~( ?3 o p/ P. E9 N8 c3 k$ U
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- ptimel #Feed time and length calc
3 u6 A6 R) [( M9 _$ Z3 k6 Q6 O" W - llen = llen + len ; k o. M; Q3 U. \
- tltime = tltime + len / fr_pos
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14:运行轨迹距离计算2 G7 G6 r8 B* R/ S) r7 y
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- ptime_calc #Distance calculations
/ Y N3 p4 P6 [ - # Delta Distances
! R" V- e4 p( l$ Z9 |$ Q8 |) d - dx = x - prv_x" m1 M0 ^" F% x T0 V& P0 z
- dy = y - prv_y# z# o* T" G$ i ?! e
- dz = z - prv_z3 U, q1 d3 ?* D9 u0 Z
- # Distance at linear movement7 @- I" O3 C3 ]( J, J4 K
- if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)) C+ G0 n1 {7 @; r
- # Distance at circular movement4 G2 U& n( f* r, d; o/ g
- if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi
/ Z+ e/ P! M9 \) P% }# R - # Distance at drilling
- ~) P! y0 j* G- B$ L2 J, J& x - if gcode = 81 | gcode = 100,
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" z8 P. |+ ?& w! F: _ - if gcode = 100, ptime_drill_XY: j3 d& }! v: y2 K) R% C
- if drillcyc = 0, ptime_drill_0 # Simple Drill
- a' e8 y2 O& N7 j% d6 [: G - if drillcyc = 1, ptime_drill_1 # Peck Drill
0 Z" h" j: U$ x0 Q/ @1 B - if drillcyc = 2, ptime_drill_2 # Chip Break Drill
, ?9 {# k Y* P7 r( V& W! w - if drillcyc = 3, ptime_drill_3 # Tapping* z0 D" o" O& g$ T' O9 A' P
- if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming
3 x2 j5 m5 ?' j6 | - if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"3 I' n* }& S8 O% x5 }
- if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"9 m5 U. y2 D! Y' ?
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"
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$ E! L8 J U9 o5 P& a/ B7 }2 s - # Time calculations by feed type
$ o* d% f- j. W" W. ^. i. ? - if gcode = zero, ptimer #RAPID time and length calc
" u6 v: i$ \6 Y) z9 S. G - if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc1 b9 O& M: q2 R) [* k! O
- !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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15:G81,G82钻孔距离,时间计算
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- ptime_drill_0 # Simple Drill lengths2 x1 K8 P8 v/ d' u& {
- len = abs(refht - depth)
9 X/ l, J% E, p - ptimel% z, F9 G9 h0 s K) E' q0 o& d
- if initht <> refht,) C: S" G; C7 Z. l5 o; k: t) f
- [: |4 H: s. f* W. w
- len = abs(initht - refht), p* f* O: V( i. ?
- len = len + abs(initht - depth)
0 O. W4 i& ^* W0 \ - ptimer) y: @" W% ~! v/ f* R5 Q5 q
- ]
4 |2 e& h5 r4 U: |; f; m! N; p - else,4 P" D5 F; o; `8 M
- [
. W6 F+ F b% T - len = abs(refht - depth)7 D. G% ], S0 J6 I7 U
- ptimer! Q8 R2 z" Y! o) V% D7 K( u2 Y
- ]# e# P$ ^$ H4 v! s# z$ a& |9 H
- if dwell <> zero, total = total + (dwell / 60)
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! q: O& z2 ] T% @- ?0 E1 C d16:G83钻孔距离,时间计算# b2 |2 o/ `) V0 V, m
- c. e i$ r) [3 ?5 s8 r+ M- ptime_drill_1 # Peck Drill" p. E- l- _! Y( A4 x2 F6 [9 i' ?
- drill_length_f = abs(refht - depth)4 j4 S; h( M2 U. U9 t7 y; d; Q
- actual_drl_depth = peck1! o5 A" g) c8 `1 y
- while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist
4 ]! D. B. K, M8 U" S - ptimel
9 S' v$ D" m) W+ _) [ }6 T$ k - len = (actual_drl_depth * 2) - peck_safe_dist' B# g3 l1 F& u# G/ @8 c. x
- ptimer
( h# D4 V" P2 z9 |6 Z5 r# O - actual_drl_depth = actual_drl_depth + peck1# X! i! ^. b' u( E+ ^* S
- ]1 g3 m7 X; M' O& r
- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck11 y! r: i2 J& Z! d7 ~" H9 }
- ptimel
( d4 a8 ?; d. F - if initht <> refht,4 B: B7 C) [( V
- [
% z0 k1 k- t1 ~* m% l7 ^ - len = abs(initht - refht)* k# s' a7 T3 c% Y; ]
- len = len + abs(initht - depth)
- ^; y- i( R8 \# Q+ U- l5 ]# T3 o- X - ptimer P/ A2 L$ q: u2 g4 p& w4 @
- ]
! P6 N& x! c# Q3 S# c1 Y - else,
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- len = abs(refht - depth)8 v A- n1 F+ g
- ptimer+ b3 ^& i( y9 k, x, M* ?! j# f
- ]
; v, F& Z& i# a$ A% A, n, N - if dwell <> zero, total = total + (dwell / 60)
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& u, k) u7 y2 \8 P17:G73钻孔距离,时间计算1 J+ D7 L$ Q7 }4 F A9 S( Q7 S
- ptime_drill_2 # Chip Break Drill
- ^6 D/ P! z$ [& r k - drill_length_f = abs(refht - depth)8 u) R) Y4 @1 T! Q% v
- actual_drl_depth = peck1: ]- \% f2 h( X" ^2 q, @
- while actual_drl_depth < drill_length_f,; H, P8 v" D' j1 O' j6 ~! }
- [2 ~5 a% [/ m+ X1 e
- len = peck1 + peck_safe_dist/ {+ J' w9 M. L6 ?. \$ P. G0 B
- ptimel
. y) \8 ]# G B4 X - len = peck_safe_dist
! }, d! U' X: b9 r `8 i. I+ u/ B2 W - ptimer
7 j. H% q- G0 c6 \9 @* W - actual_drl_depth = actual_drl_depth + peck1, s; O- E. k! W3 k. g3 U* x
- ]4 `# L L. B3 g5 B* L
- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
: ~! |4 C& c. N8 r2 K& S! { - ptimel
; F9 p2 ^: C& `( T! B- z% ~: T - if initht <> refht,9 l) `9 V8 `: I9 h& w; x
- [
9 ^+ L! j. {+ y) D& m, x2 v - len = abs(initht - refht)
2 g) a* S/ a9 f0 J# h - len = len + abs(initht - depth)
, B- q" ^* Q) l, W - ptimer! d4 ~% K2 L! ]0 x" `* \
- ]0 p- }5 p, ~1 `9 P* h/ J+ g
- else,
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- len = abs(refht - depth). J( ?( m% D r0 b" v
- ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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8 _, c3 @* ~- `" z, e18:G84攻丝距离,时间计算
0 p( v( N4 {" @( a: M" M. p- ptime_drill_3 # Tapping
f# a& e7 Y3 Z8 K) [+ g& N* ~ - drill_length_f = (abs(refht - depth)) * 2# Z* q! r4 m) l% f/ o
- llen = llen + drill_length_f
- _0 \0 S, f7 i# Q/ L( s% p, @( H( H - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)- ^6 D4 w" d, l7 p o
- if initht <> refht,* r- ~+ z, H# i1 b+ I' Q
- [1 F8 t0 H4 ]3 S7 `
- len = (abs(initht - refht)) * 2
! w4 g, ], w( F! r - ptimer3 q3 O1 Q1 m# [$ M3 x6 S2 |9 b
- ]
; G' l m* P1 o9 D1 M - if dwell <> zero, total = total + (dwell / 60)
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19:G85,G86,G87镗孔,铰孔距离,时间计算3 ~ ~ `, F( p& A, k
- ptime_drill_4 # Bore, feed out, Reaming( N* H2 [4 d& g
- len = (abs(refht - depth)) * 2
: O' b& W8 N& w1 Y - ptimel
: A; U; ?/ D1 K8 f4 \. T - if initht <> refht,
. s& g, h" e% U8 Q% I3 ]5 Z - [9 E- B' N& O4 A- i7 O! [" l
- len = (abs(initht - refht)) * 2
$ L5 w4 h1 e% y4 D. ~ - ptimer4 d4 N& m* G& G
- ]% o: n7 z6 [- j1 A9 x
- if dwell <> zero, total = total + (dwell / 60)
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; }8 x% X* z/ ]" k) H20:钻孔其他类型距离,时间计算 6 J* O8 d. D4 \2 X/ v2 @2 L1 v
- ptime_drill_XY # Moves between additional points, f* l/ [2 k/ `/ |1 P; L
- sav_gcode = gcode
R) V: i3 }$ S# d9 |. i1 f, c - gcode = zero
. R1 T: s! [% U2 H% r' M - ptime_calc: W( c A; S* w7 ?. n2 t
- gcode = sav_gcode
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/ ?$ w+ t4 D9 f+ U! o+ i21:在psof按如下格式增加5 B5 |5 z7 B1 b9 r+ N( j% q
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- psof #Start of file for non-zero tool number
5 ^5 w2 C. ^% p9 b; b5 N - psetup
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/ ]. ]3 h" G4 O* Z M# k22:在ptlchg后按如下格式增加
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/ f2 j6 S# _2 Z* c- Y* H$ A- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)
) n" T1 ^5 y& V) z - psetup
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23:在pncoutput按如下格式增加
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- pncoutput #Movement output5 f0 c4 N& r; U( `
- ptime_calc
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24:在pdrlcommonb按如下格式增加
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" s- g1 N$ N$ U: n- pdrlcommonb #Canned Drill Cycle common call, before w- e0 J$ u3 E% }( }& ]
- ptime_calc
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# U2 \* H% y0 R% \% a25:在pcancledc按如下格式增加
* H4 C) M0 g- _, F( W! ]" P, J7 f2 T, g3 o! E. \
; j8 r- A: T3 k
- pcanceldc #Cancel canned drill cycle' h+ Q; \% v+ u* v/ t k+ k' O" L
- ptime_calc
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) e6 x/ I) U7 H& V1 {8 A26:在peof按如下格式增加
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- peof #End of file for non-zero tool
z& K. T/ z5 x& p2 H9 k0 { - ptooldata #Total ending data for tool (Path Length and Times)8 j8 p: k( u5 ~
- "( *** Path Length/Time *** )", e
3 N; g" c! F9 ]% `5 @% z- t - "( Rapid Path Lengh = ", *rlen_total, punit, ")", e
\9 K( ^2 u6 L: V7 v% l* c- f6 { - "( Feed Path Length = ", *llen_total, punit, ")", e' b: y& b/ G2 e) h
- ttltime = total #Transfer TOTAL program time
, d6 E$ ?( K$ _- o, t - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output, H: w: [0 }+ q; F, ~
- ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e
2 u7 h8 Z, Z& Z% j - ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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27:公英制判断
8 @" a, `1 I1 ~$ H- punit # System unit
% s) _8 D O R; `4 u: b7 ~8 }5 `0 U7 r% [ - if met_tool, "mm": g( d1 v- q( i* }1 J. m$ v3 l
- else, "In"
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