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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。$ y, R; |9 J5 J* f. P9 D0 ?9 g
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以下代码为Mastrcam9.1; i$ R' G) `% U' x, l3 _
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由于代码较多,添加时严格按照下列方法进行。
4 g6 B9 m# ~* T1:换刀时间,这个需要根据实际情况进行相应的时间设定。. l G# _& {3 g: g, m3 T3 {' M1 k
单位:分钟
U( Q# A2 {; G# R- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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2:定义切削进给,快速进给等保存数据标签。: [' {- p4 Z( k- i' Z
- ttltime : 0 #Total operation time
; _0 E' O% P, R0 g - tltime : 0 #Feed time
' W1 H9 q3 ?: @ - trtime : 0 #Rapid time
4 U& a7 `7 e, D& o - total : 0 #Total machine time
; T# e1 l( o) A* z9 p - tot_ltime : 0 #Total FEED time
/ \5 V0 ]" r& s C2 m - tot_rtime : 0 #Total RAPID time
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3:定义记录x,y,z相对距离保存数据标签
$ N; U1 I" v- F7 g( v" y8 P" v- len : 0 #Length for calculation
; `& ^8 a+ T7 U/ g5 o - dx : 0 #Delta x
- S9 K4 a. z5 |: k% w* d - dy : 0 #Delta y+ T$ [4 c S- ~0 Y+ m
- dz : 0 #Delta z
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3:定义钻孔类辅助数据保存标签
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2 F! @. K/ k7 m1 x- drill_length_r : 0 # Drill length - RAPID, g3 T6 r: y/ H1 K* G$ i
- drill_length_f : 0 # Drill length - FEED
& F6 U5 @6 d: g - actual_drl_depth : 0 # Actual drill depth variable
" g5 ?' W- v# D) ]9 M# ^, ~ - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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4:定义他辅助开关
9 e% u9 b* n! Q0 |9 }' f- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes
% {( [1 p0 n1 N& c8 A% O" ?( ^ - sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC( j$ {& ]+ a* C2 s7 q! u6 \
- sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC
6 K1 o3 S5 D5 k7 S - sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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+ {8 S0 b" x8 A1 n5 f [5:定义时间输出格式
2 W/ A- U) s) A1 J" }% K/ F) |- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25
. S+ K; m2 y; l - # 2 = 2hrs, 14mins, 25.08sec
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% T' C3 P0 v+ R& _3 p" ~ 6:定义时间数据格式
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# G& _2 t5 W5 A4 X- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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7:定义时间数据输出类型7 w4 n. M- @2 b
- fmt 2 llen/ n+ V5 ?# `8 B6 h
- fmt 2 rlen/ z, \. ]8 o4 o( J
- fmt 2 llen_total& I+ G! ?4 c. A7 @4 `6 T n( J
- fmt 2 rlen_total
. L* f3 C0 h3 R( r0 C$ Y1 t - fmt 2 total
, ]5 [4 U8 v( M Q9 X0 I - fmt 2 ttltime
% Q- `% N# j5 U+ d2 i o; N - fmt 4 thrs
6 v8 z* c9 B% T6 [ - fmt 4 tmin/ Q$ e; Y& A. q/ y. E r' L# `
- fmt 8 tsec
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8:初始化所有保存数据的标签
- i' \4 ?- j8 Q7 U6 V" K5 J T* o- psetup #Output of toolchange information; Q$ @ r# P' |! g& t
- !gcode
& w) m6 q9 C, u4 V - llen = zero #Reset counter for next tool' d, W) m& e$ B/ k! t
- rlen = zero #Reset counter for next tool: v8 k- F6 [. m$ B+ R
- tltime = zero #Reset counter for next tool
$ ]3 |; D8 d8 Q/ U5 O7 b3 g. a - trtime = zero #Reset counter for next tool; R0 q8 r" d' b2 e$ w, P
- ttltime = zero #Reset counter for next tool
6 W: v+ R) _' \- F1 D8 _7 d1 i - if use_TC_pos,9 D" `) q$ F) F- Y6 e0 @9 _- x
- [
- ?* l$ t6 H* w0 \) U - sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z7 G |6 W: }2 _0 T
- x = xh, y = yh, z = zh* j; Z% Q- E% v
- ptime_calc
3 g4 x ^3 ?8 A) q! p9 r$ } - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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9:统计进给距离,快速进给距离,时间等! F$ y" H8 G6 s8 n, z6 }2 Q( [+ U
- ptooldata #Total ending data for tool (Path Length and Times)
3 {8 S5 [5 t& H" `7 F# z% z - llen_total = llen_total + llen #Keep running total for Program3 l W( c# K* B% f& {- i' \5 d% o
- rlen_total = rlen_total + rlen #Keep running total for Program% D$ `! h0 h% d' I3 W, g
- tot_ltime = tot_ltime + tltime #Total FEED time+ b" H7 q+ S# z
- tot_rtime = tot_rtime + trtime #Total RAPID time
* o3 W! I8 |, Q! D( ~ - ttltime = tltime + trtime #Calc. current Tool Time) a9 J" P; m6 K- K2 ]+ O; N
- total = ttltime + total + tlchgtime #Calc. total Program Time
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10:时间转换,按60进制进行转换
/ j. g4 R: u3 r4 U- pthrminsec #Convert minutes to hr/min/sec format
3 U: k' I4 J/ I4 p) S6 { - thrs = int(ttltime / 60)' K" s5 D& `' |, [7 G/ Q; M! C
- tmin = int(ttltime - thrs * 60)
4 |5 ?' C3 |0 _; M - tsec = (ttltime - thrs * 60 - tmin) * 60
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11:时间输出# d" |1 J, I6 e& s$ T! a2 z5 `
- ptimeout #Output "times"
8 t' Z: {( ?; p$ d) u/ Q - pthrminsec #Convert minutes to hr/min/sec format
- n. Y8 B& A, {' ~7 A0 C2 @ - if time_format = one,% Q3 ]/ D# u2 B- R1 i9 P# h
- [ }% g! ~) n% m
- #Output 'HOURS'7 Z9 f4 O4 y! V* ?1 J( q
- if thrs = one, *thrs, "hr, "/ I$ l0 \2 }% Z
- if thrs > one, *thrs, "hrs, "
# }$ u) b! P* F/ k5 e0 l - #Output 'MINUTES'( c/ Y7 B2 g, m7 x" \
- if tmin = one, *tmin, "min, "
/ F8 G2 U/ d1 O' i/ I* T# I - if tmin > one, *tmin, "min, "; v! I3 d# n2 G5 \
- #Output 'SECONDS'& ^4 q7 G' {4 f. K& d* w
- if tsec > zero, *tsec, "sec"* Y* L9 z" V' O6 }# Z; s2 h
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- else,
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- result = newfs(five, tsec), W: {) S/ c m1 Q) {* B% ?5 B
- #Output 'HOURS'+ i. E$ g# r/ q0 u; S* t
- if thrs > one, *thrs, "h "* Z% [! ^% S/ y0 ]; S5 o
- #Output 'MINUTES' and 'SECONDS'
- o4 g* G, c$ O - *tmin, ":", *tsec
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12:快速进给时间计算) t) [3 U! n$ k: F) k! i4 |8 n
- ptimer #Rapid time and length calc
! [0 W( I$ F! F7 H4 x L - rlen = rlen + len #Running total RAPID length
1 s! o( T" x6 r - trtime = rlen / pst_rpd_fr #Running total RAPID time
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9 N1 X4 z+ K. D' d4 [0 B: j* l; |13:进给加工时间计算
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- ptimel #Feed time and length calc
& B* v" V0 j& K - llen = llen + len
6 L) y- ^* \/ j3 e$ B4 N4 X. t - tltime = tltime + len / fr_pos
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14:运行轨迹距离计算
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- ptime_calc #Distance calculations: n7 r+ y7 ~( ~& c: C3 i
- # Delta Distances, O) ^; k; H- P" ^) e
- dx = x - prv_x
) g) L8 Y% g# q4 Q! X+ g - dy = y - prv_y
6 u3 A$ \4 I- z/ Y9 o" a$ y) F9 M - dz = z - prv_z
) e+ |6 R- V3 C6 t5 m - # Distance at linear movement
) {3 G( @7 Y0 P8 t% i - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)3 m. k u! h; O! w1 n
- # Distance at circular movement$ ]8 D8 N" o; d8 P/ s' D; b
- if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi3 o2 c h4 |' ` W" }
- # Distance at drilling
9 y. ?/ b8 S T6 B - if gcode = 81 | gcode = 100,0 O9 p; ^; z6 `3 F
- [
% p) r/ Y; S$ f+ d& x3 v; h - if gcode = 100, ptime_drill_XY6 Q: A! g; A2 V/ Z2 B! q& O( ?4 X
- if drillcyc = 0, ptime_drill_0 # Simple Drill$ ^' j& k2 @' G* x+ N4 v/ O
- if drillcyc = 1, ptime_drill_1 # Peck Drill
% E; ^ u5 B" {3 [/ S - if drillcyc = 2, ptime_drill_2 # Chip Break Drill
8 U2 w) [0 \9 |' r+ _- u$ x% | - if drillcyc = 3, ptime_drill_3 # Tapping/ M, d6 l' H8 \# h% P5 A
- if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming! T2 W6 m" [ _" g. H
- if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"
! M3 Q6 o1 Q- k, T+ S - if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill": q9 X0 j5 ]& q, X5 b8 x- k
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"
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6 |- ~: X2 i$ p$ G4 F& y- q9 X - # Time calculations by feed type
' K) e" u5 k+ u5 ]; `4 X - if gcode = zero, ptimer #RAPID time and length calc4 ^6 Q, \6 v# e# E, n1 N1 R
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc; i( y. m8 l3 V6 J# z6 \
- !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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15:G81,G82钻孔距离,时间计算
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- ptime_drill_0 # Simple Drill lengths5 S4 x6 a8 @6 n7 Q! p9 u5 z' K2 p' }
- len = abs(refht - depth)5 S: f, _0 {( ]+ |! p+ R& {
- ptimel
! R6 H9 w- W6 Z - if initht <> refht,; |# H, T6 k9 E' T
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- len = abs(initht - refht)/ k( O- y: K4 C6 y. x/ T
- len = len + abs(initht - depth)- v/ W! b5 y3 A; [' X! _& \( q
- ptimer* a! u. L7 i, ?3 h
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- else,; E5 j7 F! V/ k6 _. W& s
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- len = abs(refht - depth) \' C5 k8 }- ~- m: {! q) f9 b
- ptimer; u- z* i5 f& t' o( x/ x/ {
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- if dwell <> zero, total = total + (dwell / 60)
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: `, ], ]) R/ f" A5 k+ [2 h16:G83钻孔距离,时间计算
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5 @. F7 F; e* r5 _* l. w- ptime_drill_1 # Peck Drill
$ f' ~' {$ B) r1 ^& [0 l- z: \ - drill_length_f = abs(refht - depth)
) N- g1 q5 a8 J' R3 j" T - actual_drl_depth = peck1
/ x' A6 W3 w$ m( y: B - while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist- n; l* E R1 |6 L' [1 _+ K
- ptimel9 k2 F- E# z2 I* o0 C, W
- len = (actual_drl_depth * 2) - peck_safe_dist; r, x5 u5 y- h/ Q* p7 u( O1 M
- ptimer
5 ^/ L7 L4 a5 h9 Y - actual_drl_depth = actual_drl_depth + peck1, y4 I: n; F4 z7 t+ c) ^! D! l
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- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1# l- J) _7 V# R1 M1 o0 T# c! H0 Y
- ptimel, t0 ]1 d! g- X3 A/ D: t5 n
- if initht <> refht,% D2 u$ m2 I$ S+ _' d
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- len = abs(initht - refht)) ~$ Q( n9 @/ M6 _3 L
- len = len + abs(initht - depth)7 \; I# _5 y" j" t9 `- H
- ptimer* m$ w. B P$ C* x8 Y- h ]
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- else,
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2 a2 T) r6 M3 g" p T8 F - len = abs(refht - depth)
% w& Z! Z4 G+ ~3 A - ptimer3 J& I+ T4 ^2 f+ e
- ]
0 x N8 P4 z8 K - if dwell <> zero, total = total + (dwell / 60)
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" e- R/ Z, E5 q+ y17:G73钻孔距离,时间计算" k$ C; w6 w5 }" G$ l
- ptime_drill_2 # Chip Break Drill
! o7 d& J6 w9 h/ P- [2 L3 S( w/ H - drill_length_f = abs(refht - depth)6 t2 @) D2 c( B( e0 h5 h
- actual_drl_depth = peck1
" C7 V7 L- Y o* t - while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist
/ J$ J$ k" H- ^# ~# F) G - ptimel
# I& r7 X" m. g" j( n - len = peck_safe_dist" N0 W+ b% z& D2 Q" z
- ptimer' {: S9 d/ P4 b- t
- actual_drl_depth = actual_drl_depth + peck17 P: f; ]0 K2 z# i4 L
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- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1! |0 `4 |/ A* x5 r+ e! {$ Y
- ptimel9 e+ O* X3 S2 D* }- V. J
- if initht <> refht,
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- len = abs(initht - refht)
6 v1 P- f+ i% ^$ A# H. G; c' Q1 H - len = len + abs(initht - depth)/ _4 G, t; D6 s3 o
- ptimer7 }1 Q! ]/ I0 ^( n
- ]
& t( y' ~, o6 ^* j/ Z1 }; l - else," m/ }* }' b, `( B' Q9 Y
- [6 V/ R: R, y& g4 e& L# N- W# d
- len = abs(refht - depth)
* l( H1 Y/ s+ ]6 _ e - ptimer& }$ i* _+ ~; i. r* |1 A; v& D
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- if dwell <> zero, total = total + (dwell / 60)
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18:G84攻丝距离,时间计算6 i9 H% |1 w7 U* c
- ptime_drill_3 # Tapping
y8 G6 _ P. y/ I& c$ ]; `" n# @ - drill_length_f = (abs(refht - depth)) * 29 Q l1 N- d1 |; T. e
- llen = llen + drill_length_f
8 U0 [& `) ?8 G* E% V; O# T - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)1 _. e% S. T3 M- e" n6 Q( ~
- if initht <> refht,6 t# T. r& [+ S8 I4 r% h- @- F
- [
( L* A2 u' \7 ^1 m& L - len = (abs(initht - refht)) * 2
2 H: c) z0 e; A - ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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2 ^4 D! [; M5 j+ p19:G85,G86,G87镗孔,铰孔距离,时间计算
1 G: K" V: N9 U' W' s/ R- ptime_drill_4 # Bore, feed out, Reaming! ^' D7 Z$ G! z ]" D
- len = (abs(refht - depth)) * 2. b, k. D9 q M( h5 g
- ptimel) Q6 P. [* a/ i' L2 }
- if initht <> refht,
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- len = (abs(initht - refht)) * 23 W, Y, L% a8 b' ~* D
- ptimer: M' Q/ |# v" o1 }- h) C, B4 q
- ]
' i& |8 X0 k% ^3 }, v - if dwell <> zero, total = total + (dwell / 60)
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2 |! \8 {1 T$ B20:钻孔其他类型距离,时间计算 ( z* P" g1 x, [
- ptime_drill_XY # Moves between additional points
4 I& `+ v, S$ O, e1 `6 v5 J - sav_gcode = gcode, \/ M G2 f6 g
- gcode = zero' u b6 j" f+ q2 k; u$ O6 v+ ?
- ptime_calc6 ]0 I# s5 P" N5 \8 Z! j/ v" g0 y
- gcode = sav_gcode
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21:在psof按如下格式增加4 S' U3 }/ F+ B9 ^: I% A. v5 S. [
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- psof #Start of file for non-zero tool number. L* o" ~' J, \4 s$ x* t$ m
- psetup
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22:在ptlchg后按如下格式增加
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- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)
3 m/ o g p% [0 Y# O - psetup
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23:在pncoutput按如下格式增加
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- pncoutput #Movement output7 a6 I. Y- D' E+ @4 O
- ptime_calc
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- a$ f# u& W. A- v5 ? 24:在pdrlcommonb按如下格式增加 5 m% D f3 u* n/ N! b* }) W" k$ n. B$ }# w
0 v' |3 r$ q+ y/ E0 p* g- pdrlcommonb #Canned Drill Cycle common call, before$ ~7 r& E- U' l, P5 F
- ptime_calc
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25:在pcancledc按如下格式增加3 U U3 T' k4 b8 |: N2 s
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& V! V* O# S3 e7 F- pcanceldc #Cancel canned drill cycle
; B/ q u1 J+ G+ J* J' D" O - ptime_calc
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. W+ _7 u7 n# b9 ]5 f5 R; Y26:在peof按如下格式增加, l/ N3 p! G: t4 H: @3 V9 u
' Z" H. P3 g. B- peof #End of file for non-zero tool4 Z/ w$ ], E& K e
- ptooldata #Total ending data for tool (Path Length and Times). ]1 b- Y" x6 r6 s
- "( *** Path Length/Time *** )", e
, l7 Z9 x- v4 X6 s+ ` - "( Rapid Path Lengh = ", *rlen_total, punit, ")", e. Q9 I2 K( L, k
- "( Feed Path Length = ", *llen_total, punit, ")", e! | i& }& ?* N% h- G, V+ V
- ttltime = total #Transfer TOTAL program time
& b; h7 K8 a' V, v9 L - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output
1 M, _; }2 l9 p4 y! c - ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e7 ~ \8 z; q! L3 y
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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4 v: C5 a4 X9 H/ p/ L, W, t- punit # System unit" j/ |2 U* i7 r9 n4 ^$ I3 b% Z
- if met_tool, "mm"
: j2 p+ M) H0 @" ?. c - else, "In"
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申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。5 Q% X5 J3 k6 H$ c0 m: u
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