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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。
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1 e$ y- n# x3 e以下代码为Mastrcam9.1
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- G( f+ C5 B4 L: e/ T7 p7 r由于代码较多,添加时严格按照下列方法进行。5 j; K1 w) ^ t4 t0 U0 P
1:换刀时间,这个需要根据实际情况进行相应的时间设定。
6 ^) L- I3 T* K) y 单位:分钟' W: }) I; S9 M% a, g% T9 P1 w1 Q
- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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2:定义切削进给,快速进给等保存数据标签。
% P' H, F1 a8 u0 ], z# g- ttltime : 0 #Total operation time0 U1 {& z$ Q) u! r+ Q4 j# n# P# b
- tltime : 0 #Feed time
0 O0 M7 L! M* [. w7 H6 A# D - trtime : 0 #Rapid time$ i F' U# `& Y' R3 t1 c3 G' a$ F, z
- total : 0 #Total machine time# D Y2 r: q/ q( }- X z) L
- tot_ltime : 0 #Total FEED time
7 R0 Z4 B1 [' g - tot_rtime : 0 #Total RAPID time
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3:定义记录x,y,z相对距离保存数据标签 `* c: w2 z* R* Q" p7 H$ P
- len : 0 #Length for calculation. k: A& D& j. h5 d2 d& A
- dx : 0 #Delta x* w, ? _' n* z* |
- dy : 0 #Delta y
$ y+ o1 f" z* a; Z$ F - dz : 0 #Delta z
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* _0 m& b% ?; A3:定义钻孔类辅助数据保存标签 h" P+ X5 |" {/ u# g* C; U X2 o1 S. y
6 V Z1 f; ]" T3 x' P* w+ g' z- drill_length_r : 0 # Drill length - RAPID
8 v0 `. i4 L* I: u a5 O - drill_length_f : 0 # Drill length - FEED9 ~) d8 u' V- Y" Q
- actual_drl_depth : 0 # Actual drill depth variable
" @7 t6 h; r' ` - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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; {8 F- H# Y w7 l. @5 M1 m4:定义他辅助开关8 I* ?& ?$ l* p
- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes
2 j& \ t# p3 l* d0 Q5 ] - sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC9 m0 [$ u# [2 m( m* v, [4 ?
- sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC M% b* t4 }% o2 J# D- u
- sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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5:定义时间输出格式
% S. q3 ]6 A- D q- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25) N6 L2 c: `8 o
- # 2 = 2hrs, 14mins, 25.08sec
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6 @8 u, x/ i1 Q( c 6:定义时间数据格式
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- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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7:定义时间数据输出类型
$ t3 f1 o# {0 u- A- fmt 2 llen
( L+ v) b7 }; e/ W! d6 o - fmt 2 rlen' B% J& c' v( {2 i; w/ ?
- fmt 2 llen_total
/ V) w2 d) o% N' R - fmt 2 rlen_total/ B$ q. Z0 n, J7 N) P: p: [
- fmt 2 total
) Q% v& z! [( \9 z1 o6 W! \$ v - fmt 2 ttltime, L) G, ^4 x, w2 m+ n9 j
- fmt 4 thrs0 L% X! @. X& U6 i/ V/ h
- fmt 4 tmin% o' i( t, i h
- fmt 8 tsec
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' M# }* b- N7 X8:初始化所有保存数据的标签
* j2 Y1 b! N% N2 j- psetup #Output of toolchange information
( y3 U% V6 t$ u9 \ - !gcode
' r8 }+ J- _1 A3 _( O - llen = zero #Reset counter for next tool
4 b6 [4 D( c( f6 [: O - rlen = zero #Reset counter for next tool
5 p( T: a- s/ {1 t - tltime = zero #Reset counter for next tool- E! u9 H: L; g
- trtime = zero #Reset counter for next tool W; W2 Z* S, e0 f
- ttltime = zero #Reset counter for next tool
F$ S, T `# [0 g - if use_TC_pos,
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8 Z8 {4 s8 i0 j' W; g - sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z
% q. Z% |6 g( B3 c - x = xh, y = yh, z = zh. i F' j, K4 Y! I/ p
- ptime_calc
% y- H+ N- W. ]2 d4 s6 m - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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( R; }3 O2 x* Q6 E+ F% b+ w9:统计进给距离,快速进给距离,时间等
3 B7 {) I0 w$ U& a0 i1 v- ptooldata #Total ending data for tool (Path Length and Times), y/ ?" g; r( _. B: X
- llen_total = llen_total + llen #Keep running total for Program
/ w' { d' `0 Z2 Q+ u% O - rlen_total = rlen_total + rlen #Keep running total for Program
R9 u2 u; z0 H, H& c9 ] - tot_ltime = tot_ltime + tltime #Total FEED time2 p7 U2 [% _3 w4 K( M: G
- tot_rtime = tot_rtime + trtime #Total RAPID time
2 I! q# D% p5 B- @4 F0 Q4 J - ttltime = tltime + trtime #Calc. current Tool Time% L7 t9 k6 g M, t! ?* A+ H/ P
- total = ttltime + total + tlchgtime #Calc. total Program Time
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10:时间转换,按60进制进行转换 D; |0 ]+ g/ s# X
- pthrminsec #Convert minutes to hr/min/sec format
% U( B9 u# N( T8 v1 s - thrs = int(ttltime / 60)/ ]5 d: T* n& Z, A6 G, ^+ P& n' S
- tmin = int(ttltime - thrs * 60)
( w n' m$ ]2 T6 M" \ - tsec = (ttltime - thrs * 60 - tmin) * 60
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11:时间输出
2 U9 ~8 A b% r/ C! q) w( L2 p- P- ptimeout #Output "times"
+ V h5 I' {. m6 W& D; c2 A - pthrminsec #Convert minutes to hr/min/sec format
. b i& x2 n" c" T/ `/ ^ - if time_format = one,& e. j& _. L3 N5 L ]
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# ?8 o$ U5 M( O; I2 ? - #Output 'HOURS'
$ J/ F, e& M( n9 L% i$ ?0 r" A - if thrs = one, *thrs, "hr, "
8 z2 M! G$ F7 m& J' a4 X* Y7 T* [( [. J - if thrs > one, *thrs, "hrs, "4 K4 c/ Y2 k& R) P& i% m8 I. l
- #Output 'MINUTES'; ?( ^' Z) t; P
- if tmin = one, *tmin, "min, "
" ~# D; h- _4 Y' H% p$ P - if tmin > one, *tmin, "min, ". X' v! R( G4 C1 f6 d
- #Output 'SECONDS'5 u/ r8 g; ^" n$ D0 n4 e8 @
- if tsec > zero, *tsec, "sec") k9 O+ q8 F9 W! t `3 A5 Z9 I1 @
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- else,% r K J9 z' [
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- result = newfs(five, tsec)& ?0 q; \- Z2 T2 ^& e
- #Output 'HOURS'
, I: c5 e: ^1 Y) i8 h0 `* [ - if thrs > one, *thrs, "h "* e' |- Y6 u8 Z# ]0 N5 C7 p& @
- #Output 'MINUTES' and 'SECONDS'0 w1 q' f' G+ G0 R3 n+ [- {; _: I
- *tmin, ":", *tsec7 n2 Y. O" x8 ?& a
- ]
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12:快速进给时间计算, Q- i$ r2 m V
- ptimer #Rapid time and length calc: \( Y2 q7 x; ~1 `7 _
- rlen = rlen + len #Running total RAPID length6 Q5 ~4 q( e* x. O* [' d. _/ M
- trtime = rlen / pst_rpd_fr #Running total RAPID time
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/ O; z w% b3 S; ^3 m. v13:进给加工时间计算
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. m( a' @& p3 T% m- ptimel #Feed time and length calc$ s2 D- x! _ T- L5 E( ?4 f
- llen = llen + len / ?& B/ k6 x8 h- [% E
- tltime = tltime + len / fr_pos
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: m* t7 f1 N' s3 Y, f `, L3 h14:运行轨迹距离计算; Q! ^" J+ f4 K8 J8 ~3 T9 a& v- M0 W0 z
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- ptime_calc #Distance calculations8 d! b* g0 v4 o4 [$ _
- # Delta Distances
1 k5 K# s0 D$ |$ \ - dx = x - prv_x
/ L- [# U$ ]$ \ - dy = y - prv_y
7 Q ]0 B4 O* X! p1 d: w; Y - dz = z - prv_z# c% C: H- z G: V( T, Q8 N
- # Distance at linear movement
; @. x9 K2 Q9 @, t/ A( _% j5 u - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)" f; v$ |* d+ r: k/ X ]2 \
- # Distance at circular movement. I9 s& @8 f0 Y9 K1 p! ~
- if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi2 | E: q& W8 b- B, s6 C* i
- # Distance at drilling
$ v3 b; G4 ~+ C" d' {; m9 Y+ J - if gcode = 81 | gcode = 100,9 [$ k, m/ {7 C- f7 Z3 t$ S; V" e+ X
- [
4 s' p) R; ^! d; _ - if gcode = 100, ptime_drill_XY/ m6 X2 e9 A$ \+ i& T% H
- if drillcyc = 0, ptime_drill_0 # Simple Drill
$ s) _) P7 e% \9 B - if drillcyc = 1, ptime_drill_1 # Peck Drill8 d5 l$ R5 b6 [
- if drillcyc = 2, ptime_drill_2 # Chip Break Drill
" y5 S" D8 `8 D6 j/ Y6 K - if drillcyc = 3, ptime_drill_3 # Tapping, e" J# {8 w: o# H0 h
- if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming$ T; m# p' m& l. T; D
- if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"8 E+ o7 j, v" a! q/ e9 U l/ W x: t
- if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"" ~$ U4 l% ~3 f& u: ~4 _. @
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"& W; k5 p* ^2 o8 o' o$ a4 l, j
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- # Time calculations by feed type0 e( N, P/ P" _' C" n/ h; M
- if gcode = zero, ptimer #RAPID time and length calc, w. S% n- x4 a
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc
2 S/ c2 w7 E$ H2 g - !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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$ a+ W- N# v. z15:G81,G82钻孔距离,时间计算
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0 M" } `7 H4 [ b- n2 A9 m0 _- ptime_drill_0 # Simple Drill lengths
* \7 S2 v( S" d& F8 ?6 Z - len = abs(refht - depth)8 x, D% \& N( z$ l w7 T* R
- ptimel
7 V1 x% `4 u% ?/ I - if initht <> refht," v" b! k3 e1 K& c: [7 \( \
- [
8 o. ?; s: d) w2 ]5 T - len = abs(initht - refht)
' s' g! h9 P% L6 v - len = len + abs(initht - depth)
- w; X2 Q+ ?+ K! T - ptimer+ z- e0 u8 }6 w* ]4 H* C/ s1 w
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- else,
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- len = abs(refht - depth)8 t; r; Y8 w( T* s
- ptimer
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. @9 q3 `& t/ F3 _% V& s - if dwell <> zero, total = total + (dwell / 60)
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- ptime_drill_1 # Peck Drill
- M+ c( |* c2 E$ } - drill_length_f = abs(refht - depth)! P5 o1 w+ w8 l+ _0 q4 {
- actual_drl_depth = peck1
6 U* e# V, m; B. f - while actual_drl_depth < drill_length_f,. H! E2 l4 m9 A9 z
- [, V- I) K2 y* `; b
- len = peck1 + peck_safe_dist
. s6 Y7 ]/ J( f2 B! ^- ^ - ptimel
) |$ q& b2 b9 d8 W$ y. O/ u- x - len = (actual_drl_depth * 2) - peck_safe_dist
' i. W9 A; d8 w! ~ - ptimer
. p" a2 v1 V" E& L$ p$ r( i - actual_drl_depth = actual_drl_depth + peck11 h; R5 E# [# h; A5 g( Y
- ]
" Q3 E- H# v% `* u* [0 C - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1+ p5 U. X {" a8 @9 A# q9 R
- ptimel8 T& b9 z# H7 l' |
- if initht <> refht,
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" Q7 p, ^% h% w7 Y - len = abs(initht - refht)8 H$ W* y4 I6 U: r" d2 D+ L
- len = len + abs(initht - depth)# N9 M3 p4 }$ O6 `4 D9 L6 L/ u# G
- ptimer) R4 N5 V L& p8 J9 d2 I- s+ q
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- else,
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. t7 z. k& k1 v9 t! G - len = abs(refht - depth)) G" z" \; s& x0 L
- ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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7 r: p" v) k7 Q' W/ m17:G73钻孔距离,时间计算
" `4 m2 t% v" s6 \0 y- ptime_drill_2 # Chip Break Drill6 [7 U7 I! C) e: n6 E L
- drill_length_f = abs(refht - depth)6 u9 t: p7 f. l. L) H6 L& o: }
- actual_drl_depth = peck1
" a4 x. \+ a0 R1 u% F - while actual_drl_depth < drill_length_f,( |3 g t2 L. V9 m/ y, v$ l U
- [' h6 r& i8 t% k8 }
- len = peck1 + peck_safe_dist9 _/ B$ w) F: X8 O2 R: Z2 Y9 h
- ptimel) O6 f% H- l. G1 N+ ?; w7 R
- len = peck_safe_dist
4 C, p0 h- r {3 S9 n6 A; D: O - ptimer5 j9 ]( K# b0 F0 T; G# S! w& F
- actual_drl_depth = actual_drl_depth + peck1
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U$ t) ]. D& `# Q0 ]; C - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
/ P( J9 b$ D9 O# x8 H - ptimel
8 d. ]4 F; F/ u3 Q! \ - if initht <> refht,
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, H8 v# z( r2 a+ K2 Y - len = abs(initht - refht)
' \, q( K% a! Q - len = len + abs(initht - depth)$ u: t& D# s2 u6 }
- ptimer: n L, x M" s5 S
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- else,
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; Z Z. u* s! T) X" J+ c, u - len = abs(refht - depth)
' M, W- J% k5 `7 C n - ptimer5 Z" E3 i+ {$ }9 ]0 s0 S4 z2 K) ^/ e
- ]4 D7 C/ D+ u: `4 n8 y& m9 W. x
- if dwell <> zero, total = total + (dwell / 60)
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2 \: u0 z! S, N$ _; R/ y18:G84攻丝距离,时间计算
5 {1 J4 r4 J( K4 K9 V- ptime_drill_3 # Tapping
6 X4 |4 n0 L$ p( ?! N - drill_length_f = (abs(refht - depth)) * 2
; n- s8 ~. M4 q, J* E - llen = llen + drill_length_f6 @: S# g: u6 u$ l9 B8 U0 f
- tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)
8 H8 Q8 `6 _$ Q" w( K - if initht <> refht,2 E1 C2 W4 V% s; G& M
- [; B$ p, W+ x; L1 | \4 z
- len = (abs(initht - refht)) * 2, Z8 ]1 R6 \7 b9 {3 g# ]& c
- ptimer
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7 u1 I( x W9 E8 M# Q( o - if dwell <> zero, total = total + (dwell / 60)
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+ o% p4 R. L) R" b, h9 W* ^19:G85,G86,G87镗孔,铰孔距离,时间计算
2 a( D1 Y3 P6 |) w. d9 S5 w- ptime_drill_4 # Bore, feed out, Reaming
$ M- F- C, W, O, g% |" a - len = (abs(refht - depth)) * 23 g( C5 X5 e/ T Z6 E ~% E
- ptimel( v: c3 |1 i& d
- if initht <> refht,% @$ j6 P t7 T" ]# m! o3 i0 J
- [( F2 ?! I! }5 H& F) ^; H" q
- len = (abs(initht - refht)) * 2
_6 t- m& m! g- ~" D) D5 ?: { - ptimer/ m+ _# V2 @/ W2 o2 W( I
- ]6 a) t" T- d; R* _
- if dwell <> zero, total = total + (dwell / 60)
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& G% M L' D" X! u) n4 C5 @. P* o20:钻孔其他类型距离,时间计算
/ ?3 y+ P& n) x; v5 r- S- ptime_drill_XY # Moves between additional points
/ J. W( A& B& ^0 w% \8 N5 l - sav_gcode = gcode# |- \, V7 V$ y( k3 @3 h: Y
- gcode = zero! Z4 {: z3 e3 y& |2 C# Q' p( A
- ptime_calc. m! H1 y' O2 M7 N" O
- gcode = sav_gcode
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21:在psof按如下格式增加1 W: B' t) A+ q& L- a; H- B
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- psof #Start of file for non-zero tool number- x, v2 Q& w0 g2 G% ]- y" y5 w- d
- psetup
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2 |5 z0 S' j8 ^; e22:在ptlchg后按如下格式增加
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3 T, \1 A( {: n4 c; o$ t( h- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)
7 `3 }! u# D: h - psetup
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23:在pncoutput按如下格式增加
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F! C8 i$ }9 `: y6 l7 v* E- pncoutput #Movement output) d& ?1 E: A2 U. m( C
- ptime_calc
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+ d& R9 F' ^/ O* r3 A 24:在pdrlcommonb按如下格式增加
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- pdrlcommonb #Canned Drill Cycle common call, before
- o) {) u2 ^8 \7 Z3 r& }! q, v# M2 l - ptime_calc
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7 R7 b! A& K( p7 U" u25:在pcancledc按如下格式增加
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- pcanceldc #Cancel canned drill cycle
3 p/ W+ Z1 t, }8 u5 L - ptime_calc
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26:在peof按如下格式增加
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- peof #End of file for non-zero tool
- N, t) k: i3 Z6 x, }- e - ptooldata #Total ending data for tool (Path Length and Times)+ R/ M2 O) j& ]6 O- w9 `4 n
- "( *** Path Length/Time *** )", e - u0 J4 ^3 c* f8 u
- "( Rapid Path Lengh = ", *rlen_total, punit, ")", e* s/ B' k; I7 C+ l4 j; J
- "( Feed Path Length = ", *llen_total, punit, ")", e
2 S0 g& F" }( W, d8 Q - ttltime = total #Transfer TOTAL program time
5 T# F, _: Z( W: l2 k - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output
3 t/ X z ~6 { - ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e* R! s1 A" k# Q8 h
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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27:公英制判断# I, o! I) i6 }- z: T8 S
- punit # System unit
: h4 l# K, _( d6 j/ i! T. V& w - if met_tool, "mm"
' e0 t. R2 q: v( M* t* `% o - else, "In"
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# m4 `; B3 g; R* q申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。! c0 {& k0 \1 I4 F0 ~8 v
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