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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。
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以下代码为Mastrcam9.1
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由于代码较多,添加时严格按照下列方法进行。. i1 e* e( S p6 H8 C* q
1:换刀时间,这个需要根据实际情况进行相应的时间设定。" k1 \) c0 P% L, U3 _) v- } \
单位:分钟
+ h1 o& f* _% D( F8 `5 a- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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. s4 q; B p8 j$ u' K2:定义切削进给,快速进给等保存数据标签。/ `: y! T& v: z9 s5 @% @
- ttltime : 0 #Total operation time
6 s$ d W4 C5 N4 O$ q4 M4 u+ q, I - tltime : 0 #Feed time) p3 d9 _ ~0 ^" k
- trtime : 0 #Rapid time% b( K7 T7 ~$ u/ E( d9 W
- total : 0 #Total machine time$ z2 f+ Y9 P! \
- tot_ltime : 0 #Total FEED time
& B& H) o* A* j' l - tot_rtime : 0 #Total RAPID time
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3 g- Q5 S" b/ X! h( A9 u3:定义记录x,y,z相对距离保存数据标签
0 e6 n- ^" q) U0 u- len : 0 #Length for calculation0 P. y* I0 C- C* K( B& |- P! T9 W
- dx : 0 #Delta x* d2 M/ t; G! @3 c# l$ c# t! a
- dy : 0 #Delta y
1 {5 I3 @' D: n8 f V2 X# v - dz : 0 #Delta z
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4 B# D2 G. g5 d/ g2 d. G3:定义钻孔类辅助数据保存标签" ~ N1 X+ @7 l1 J C
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- drill_length_r : 0 # Drill length - RAPID- Y; y: t* \5 \2 _) P9 h
- drill_length_f : 0 # Drill length - FEED( Y' D1 E! h. S* ?5 U
- actual_drl_depth : 0 # Actual drill depth variable
$ X! M! g/ k/ b |) V - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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2 ]5 d8 }$ E- K }4:定义他辅助开关
' I3 O" F+ e; A f$ Y! \& e8 `( O4 g- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes
' G* e9 C1 X. M7 J7 Q5 q+ }+ W% C - sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC
1 m0 g d% M. m4 B. `- @ - sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC
' V( `$ ^: }% p$ ] - sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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5:定义时间输出格式
7 e$ [( _. L$ G! b$ Y- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25
. K5 d" k3 j' B, p - # 2 = 2hrs, 14mins, 25.08sec
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* Y+ V* H; r7 u2 u 6:定义时间数据格式+ s2 G7 C2 M, i+ V- K
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- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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5 K6 l$ v: Y5 ^7:定义时间数据输出类型& G t3 O! n' x U
- fmt 2 llen, [2 U8 c: C4 y, `6 }$ {' h. N
- fmt 2 rlen
+ L1 O$ w: W- ~ - fmt 2 llen_total9 L+ R( V+ m8 w+ R; T4 ^( m
- fmt 2 rlen_total
7 J0 E7 {: s$ y" K5 P, _" U - fmt 2 total9 ?* ? l3 N$ x
- fmt 2 ttltime' |; ~+ E: ^1 b1 E7 K! s$ J I+ L( n
- fmt 4 thrs! ?% X2 h: v3 v1 H m& e, K. _
- fmt 4 tmin% D; ^* h3 Y7 L3 F+ \. {
- fmt 8 tsec
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* S1 [" A! i* q, a6 |5 d8:初始化所有保存数据的标签
8 k, {$ G+ Q# L" b8 N. `( I; ?- psetup #Output of toolchange information
8 Q; v$ M& _( P9 A: ~0 h& j. N& L/ a - !gcode
* u7 d6 U: f& D5 H8 W$ |: @8 n - llen = zero #Reset counter for next tool
, X0 T9 L' s! T - rlen = zero #Reset counter for next tool0 d7 w/ S2 C8 }* [" g& e3 Z
- tltime = zero #Reset counter for next tool
: Y, ]: ~! a9 E4 j+ D' ^ - trtime = zero #Reset counter for next tool
' n& Q e* z# W5 s7 x - ttltime = zero #Reset counter for next tool
5 z3 w% ?7 D, \6 l2 v - if use_TC_pos,: j: P5 D4 }; n# |
- [4 C) a* h4 W7 _4 Q- ^
- sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z$ X( r9 N1 Z. O. _3 d
- x = xh, y = yh, z = zh
8 l) R/ R% |# a+ @ - ptime_calc
. F" [: }+ z3 K' A - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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- B- A6 X+ z5 I3 q9:统计进给距离,快速进给距离,时间等
' j6 m- y8 M& c+ o- ptooldata #Total ending data for tool (Path Length and Times)
: D( }: g' b; O$ y - llen_total = llen_total + llen #Keep running total for Program% D2 S5 R/ x; S9 T% l
- rlen_total = rlen_total + rlen #Keep running total for Program
$ r( D/ L" ^, B8 K3 b" b& e+ C - tot_ltime = tot_ltime + tltime #Total FEED time
" k5 q, c6 e) b2 X0 { - tot_rtime = tot_rtime + trtime #Total RAPID time5 ?, }: f! K3 B( r3 Y: B' E. u$ h! u
- ttltime = tltime + trtime #Calc. current Tool Time1 H$ h/ m' @$ y6 y0 u6 f
- total = ttltime + total + tlchgtime #Calc. total Program Time
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" u; p! S5 _ a8 S" R8 v* w# w& @/ J10:时间转换,按60进制进行转换
+ G7 C1 X- ]! p- pthrminsec #Convert minutes to hr/min/sec format+ o* L+ }3 U# w8 G1 ]4 k
- thrs = int(ttltime / 60)
$ f3 B2 z: E, r( O4 F2 P t0 R - tmin = int(ttltime - thrs * 60)3 S8 a% J. p( w: @
- tsec = (ttltime - thrs * 60 - tmin) * 60
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) {, t* d6 u7 z$ ]& ~) j11:时间输出
+ {+ a# l; U0 y+ m; O- ptimeout #Output "times"5 s+ b: _7 z8 f3 a' ?) m
- pthrminsec #Convert minutes to hr/min/sec format
% s6 c% W9 M" N - if time_format = one,2 d5 \7 b( {, F" H$ ^( `
- [
: m0 l# R' [ f - #Output 'HOURS'1 w' Z3 D6 N3 R% m- i- C5 [$ _& `! j
- if thrs = one, *thrs, "hr, "
& q. ]& \7 ^. E; Z! f7 C - if thrs > one, *thrs, "hrs, "
; t$ t; x; D9 e( o" x/ K5 p- G - #Output 'MINUTES'
# t- G" V; Y4 ^5 u/ z3 j - if tmin = one, *tmin, "min, "# w/ z+ e' K1 Y3 r5 ~
- if tmin > one, *tmin, "min, "
, E8 H3 B, f- o- u+ U9 v2 z8 D - #Output 'SECONDS'4 D1 v( n. X- T. [% k& B
- if tsec > zero, *tsec, "sec"5 [( H4 k* I9 q: A* t, U. r6 H
- ]
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- result = newfs(five, tsec) }: }- ]$ K. x# ?: J
- #Output 'HOURS'
) } d0 O. \% r6 x4 W. R8 o - if thrs > one, *thrs, "h "
: g$ U" O% F( X8 V' w3 H- {4 P - #Output 'MINUTES' and 'SECONDS'
0 |) w0 s- W' |" E8 H( y# f9 W/ F - *tmin, ":", *tsec
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12:快速进给时间计算
# N' q2 K4 Z7 g+ _( D# t- ptimer #Rapid time and length calc' @, `; S) x% d' x; U ~
- rlen = rlen + len #Running total RAPID length
# |/ v: |" g* t' [* |5 w - trtime = rlen / pst_rpd_fr #Running total RAPID time
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13:进给加工时间计算
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$ y2 w/ Y/ w% U) t# s7 A( E- ptimel #Feed time and length calc" k, p7 v$ ~& O8 G% ]/ e( C
- llen = llen + len
7 n0 C+ |3 I8 K0 F+ \* Y* w" E5 a& { - tltime = tltime + len / fr_pos
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14:运行轨迹距离计算
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- ptime_calc #Distance calculations
1 O1 e6 W& c& t4 B p - # Delta Distances6 a5 q L3 @4 v' A
- dx = x - prv_x
I7 e: A2 n2 I; R- \; d - dy = y - prv_y6 r& S! H* r6 ?% c5 f2 N+ m( N3 @
- dz = z - prv_z7 c2 \& P% z6 V! ?0 f$ e, s" O
- # Distance at linear movement
: u4 s& m9 v% b9 T) @1 f( i2 F - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)3 j& X3 l! ]0 N( H9 `
- # Distance at circular movement- Z' F2 q$ A6 T3 C& @, ~
- if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi* d* U) o3 H) e3 \; B% r! v1 z3 S0 z
- # Distance at drilling
- i( ?" F. N. z9 }7 l! f - if gcode = 81 | gcode = 100,# Q( W6 D- [! J. ?; j0 z
- [
t7 l' I# j6 l - if gcode = 100, ptime_drill_XY9 ~. O! q6 q1 z5 p$ I& \
- if drillcyc = 0, ptime_drill_0 # Simple Drill/ p: o. |& U) k# w* V( c, {
- if drillcyc = 1, ptime_drill_1 # Peck Drill
) `/ C4 v9 h3 g0 K+ g$ x7 i, _ - if drillcyc = 2, ptime_drill_2 # Chip Break Drill# A! N. T. y w5 ]
- if drillcyc = 3, ptime_drill_3 # Tapping
4 `, g) ^5 z" o- O& u - if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming9 [( x8 Y |( ^0 K/ |
- if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"* E W' B4 z2 J: `- m( `: ^1 m
- if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"
+ w9 o+ H/ `& m# v0 ^ - if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"* R4 x$ w# W1 I$ Z- N
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- # Time calculations by feed type" N; w6 _' f( z1 G& ^7 |0 c/ y2 M" Y' U
- if gcode = zero, ptimer #RAPID time and length calc+ k, A8 c. F! ]. [0 p0 Y; W
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc* z3 }; A( v0 _+ S0 c
- !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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15:G81,G82钻孔距离,时间计算9 ~. o7 p3 ` n
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- ptime_drill_0 # Simple Drill lengths' J5 W* x5 {; n2 A# x u4 X& x
- len = abs(refht - depth)
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- if initht <> refht,# `6 ~4 o; j# }
- [0 s; X. J! D. j5 n. \
- len = abs(initht - refht)* {' h9 O4 ?# n# K8 G
- len = len + abs(initht - depth)
% ?0 L5 @5 a, K' c- x - ptimer6 y M8 P, P0 l' Q2 a6 j
- ]$ P1 L+ q; T' @8 d" [* R8 |
- else,
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- len = abs(refht - depth). N1 d1 ?; k. S) ^7 K: Y2 _
- ptimer
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% W, ?0 J$ x3 A5 c% R+ i - if dwell <> zero, total = total + (dwell / 60)
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, j# E d& F' V/ I+ y16:G83钻孔距离,时间计算
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- ptime_drill_1 # Peck Drill
, C, B2 w* T: l - drill_length_f = abs(refht - depth)- B$ d' b# ?$ n& P+ R- @" [, B) a
- actual_drl_depth = peck1- N2 i: d1 m3 ?3 E
- while actual_drl_depth < drill_length_f,0 l4 j# |" e* Y( H1 J
- [* G6 w4 }( U% q: p
- len = peck1 + peck_safe_dist* t6 N4 ]" V. e9 {$ _3 I
- ptimel
) E: x9 i. K7 i1 w/ |/ g - len = (actual_drl_depth * 2) - peck_safe_dist
( h8 ]. Y( D( k/ G - ptimer/ ] ?' A- H$ p% D* h: }
- actual_drl_depth = actual_drl_depth + peck1
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! q# i- h5 [" b* h6 } - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck14 G% `' \* G. H% f% D
- ptimel
1 k. R' R3 R+ s& r2 ]0 f3 U4 Z - if initht <> refht,+ I5 p- d) k; S* Y) ?
- [
, T% @0 s8 D9 `7 o - len = abs(initht - refht)6 ~* c1 [) h7 C. z; ? M+ a
- len = len + abs(initht - depth)
. v6 O: P* K! w - ptimer
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- else,
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$ z$ B4 u# F. |) P/ Q$ J - len = abs(refht - depth)+ R1 ?. k6 a6 f; u# S: W8 w' r
- ptimer
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, j$ p) h9 ?$ t, R3 ?! y! O - if dwell <> zero, total = total + (dwell / 60)
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( a- h0 |, X0 @+ i17:G73钻孔距离,时间计算
* k$ S6 E0 S- \5 J% D2 q9 O5 o. L- ptime_drill_2 # Chip Break Drill6 s3 \$ L( A+ A g
- drill_length_f = abs(refht - depth)1 d0 ^) u0 M2 y0 w
- actual_drl_depth = peck1
+ R4 h+ V5 m, R* p) x: ^, C# m - while actual_drl_depth < drill_length_f,/ A$ J' Q3 b8 }2 b5 I, z* f
- [
# N' v; F' ^9 }3 S - len = peck1 + peck_safe_dist
4 |! k5 B3 \" K - ptimel
& L) C( d# C/ J - len = peck_safe_dist
* A( ^7 a- H3 ?& p, L2 r: R# H - ptimer6 `/ y9 M& l: N* q9 _- v& C% X, Q
- actual_drl_depth = actual_drl_depth + peck1
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- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
0 a, h9 |# t& {+ o - ptimel3 x3 `! _; U: g- ~
- if initht <> refht,
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1 y) H. E& v: U$ ~ j - len = abs(initht - refht)
8 v: ~9 |1 u' q8 n& E8 x - len = len + abs(initht - depth)
6 E- v0 `1 P& _5 i - ptimer [- l! I+ v3 O9 }2 W
- ]
$ I& j+ }- s8 N3 I2 t t) B* y - else,
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- len = abs(refht - depth) @' A- ]* x8 r; n" S
- ptimer# C) u; j7 L8 m C+ n
- ]+ Y% v4 o8 b5 B. z
- if dwell <> zero, total = total + (dwell / 60)
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18:G84攻丝距离,时间计算* ]# Z# V0 t/ `0 X
- ptime_drill_3 # Tapping6 _$ I% w5 S$ B0 p7 X
- drill_length_f = (abs(refht - depth)) * 2
; T5 Q8 p% k$ L, a - llen = llen + drill_length_f
' L/ ^: O; m' b+ A) C - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)! L2 @" }/ h" S/ K/ W S; M, H* }
- if initht <> refht,
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- len = (abs(initht - refht)) * 2
. ?1 C$ F2 q! h - ptimer6 q( }6 E. ?2 A4 f% i3 J* D
- ]7 K* `( P4 s- P# C3 h3 [
- if dwell <> zero, total = total + (dwell / 60)
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2 h5 N% |8 q8 O" t$ c/ [# R19:G85,G86,G87镗孔,铰孔距离,时间计算
2 a; n6 H2 A- H: }- ptime_drill_4 # Bore, feed out, Reaming
/ W( V2 a. T; x8 r; I# s - len = (abs(refht - depth)) * 20 l6 I) p" q% o; S! n# h d
- ptimel! Q# b' v- ?7 ]( N5 B) q+ o4 q
- if initht <> refht,
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- len = (abs(initht - refht)) * 2' @" N& }- q$ d( W& }1 o
- ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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: Z( p" m1 {4 B20:钻孔其他类型距离,时间计算
0 l6 o j1 D& A2 Y) ~9 f" `- ptime_drill_XY # Moves between additional points$ |( G9 z' G; }4 C
- sav_gcode = gcode- t6 m" }: ]; E6 l8 Y6 O
- gcode = zero, Q; t; k$ v) _+ L) M' C: z
- ptime_calc
Q, Q+ U g2 ~* z$ G& d - gcode = sav_gcode
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9 V3 |4 z/ `9 J) u" i* {2 z3 U5 z21:在psof按如下格式增加
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( h; [2 y1 Z+ y6 x7 J4 c2 A {- psof #Start of file for non-zero tool number( }: g4 T" t: V: C c. w' H: \
- psetup
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22:在ptlchg后按如下格式增加
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- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)
2 s5 s0 Y% G* Y8 B! n3 C' E& N8 E - psetup
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- h' z6 r) W, J( X1 T2 V23:在pncoutput按如下格式增加$ _' p$ ]1 B" m \
) E2 B/ O* u, i8 C% E: d- pncoutput #Movement output2 |6 B" L5 l$ f2 T9 I) t$ i% g
- ptime_calc
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24:在pdrlcommonb按如下格式增加
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. {8 D5 m5 u6 X- v d/ @- pdrlcommonb #Canned Drill Cycle common call, before$ x7 V; `: N8 n8 ]8 U! Q
- ptime_calc
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9 n& S# E3 r+ i7 A25:在pcancledc按如下格式增加
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* l8 b8 m9 |. O- pcanceldc #Cancel canned drill cycle0 c3 C! ] G& p0 J
- ptime_calc
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26:在peof按如下格式增加7 J2 `+ u5 }( z/ G+ k+ C
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- peof #End of file for non-zero tool& J% |5 a4 H5 F. X
- ptooldata #Total ending data for tool (Path Length and Times)% l9 d0 b3 c' o4 t# h
- "( *** Path Length/Time *** )", e
/ d, u: ~# H: ^. p! b+ [ - "( Rapid Path Lengh = ", *rlen_total, punit, ")", e* _( B% @2 P, C" D
- "( Feed Path Length = ", *llen_total, punit, ")", e
0 ?3 r/ P6 I& p( X2 c, a8 g - ttltime = total #Transfer TOTAL program time
9 i- _2 g4 D3 K; b9 Z0 J - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output
( C z1 n% e2 K- n9 f4 w - ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e
; V; O* ~ z A7 N - ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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$ j* w) p5 F% A2 U9 i- P- punit # System unit$ K, v1 T5 A4 }- }
- if met_tool, "mm"
' Q- _- c6 S7 h* z! A - else, "In"
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