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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。6 {' {% o2 K9 s% E6 P
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以下代码为Mastrcam9.1
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" C! I* s$ F4 }- l1 d8 d由于代码较多,添加时严格按照下列方法进行。
, g. Z/ x! Z W- s! z i3 R$ p% L) z1:换刀时间,这个需要根据实际情况进行相应的时间设定。$ w3 R# O& u5 ?! R2 E6 U
单位:分钟
g: [+ h" K, l. B# r5 n- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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2:定义切削进给,快速进给等保存数据标签。% \: I& j, E6 w! }. i
- ttltime : 0 #Total operation time
K6 T0 o: ^5 z% Z. K - tltime : 0 #Feed time- T5 s1 I' b1 k3 R' K
- trtime : 0 #Rapid time
' o1 e( W8 D" ~9 |) c - total : 0 #Total machine time
* j( I3 e, U, o1 P - tot_ltime : 0 #Total FEED time
( K- I' |+ F4 l8 @2 A0 S7 y - tot_rtime : 0 #Total RAPID time
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3:定义记录x,y,z相对距离保存数据标签
0 U C/ P, Z. R( c* W z- len : 0 #Length for calculation* O; K& {% T6 p8 ?" Z
- dx : 0 #Delta x
/ a+ B4 M6 p9 t5 w" G& F - dy : 0 #Delta y
& i- z9 \+ v. ~+ g - dz : 0 #Delta z
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8 i. K6 t* ?" p% _2 C( a0 W3:定义钻孔类辅助数据保存标签2 C' x+ a9 k0 z1 `, G
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- drill_length_r : 0 # Drill length - RAPID; P9 }' X# T0 w# r7 E4 f6 F
- drill_length_f : 0 # Drill length - FEED
8 m* n; n* X; K - actual_drl_depth : 0 # Actual drill depth variable0 y& \0 h/ W' H
- peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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/ X8 |; ?* e$ h. S+ U8 ]4:定义他辅助开关- `& w' T$ v+ m" H7 R
- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes- \9 s+ U5 A, }! y# s! \# A
- sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC
# n! X6 W% y3 {7 z6 d - sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC# o5 ^7 \' {; G, A5 _9 H
- sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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4 `1 f B, s9 k7 t8 Q8 {: }5:定义时间输出格式: \, B/ p8 C# K: G( I& ]
- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:254 w2 y# N! p: e; c) h$ T. u
- # 2 = 2hrs, 14mins, 25.08sec
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6:定义时间数据格式
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. g0 `6 f3 `4 t8 I6 P8 }8 C- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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7:定义时间数据输出类型; i+ ]4 ^" n* Y6 D
- fmt 2 llen8 }8 a8 M) {9 v" y, k) s! @
- fmt 2 rlen1 X1 ~+ c. p! Q1 l
- fmt 2 llen_total
7 T+ Q2 ?4 ~, |- x - fmt 2 rlen_total
; Y$ A: x: c! v6 G1 O' d( y! h - fmt 2 total
, {2 S2 G* P C, S/ S5 P5 C - fmt 2 ttltime
4 \7 V4 n. ^: u1 q; d& i - fmt 4 thrs% w, }2 i5 e* F% y2 D
- fmt 4 tmin" E4 h# ]% T" u; L& |8 {
- fmt 8 tsec
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8:初始化所有保存数据的标签
2 B# @7 g" l+ W+ a" b7 o- psetup #Output of toolchange information: J2 Y) D8 b ~% C6 v# l0 o* O
- !gcode4 H& u6 m, A1 h" |4 U
- llen = zero #Reset counter for next tool' C }/ y3 W9 I9 {
- rlen = zero #Reset counter for next tool
! }1 w' X8 `8 ~7 i$ |6 i( G - tltime = zero #Reset counter for next tool7 s& h! z' N3 L5 P% \2 h5 z/ e& ^
- trtime = zero #Reset counter for next tool
0 h+ t+ k" Y7 k& L - ttltime = zero #Reset counter for next tool
- b7 }. F8 s9 O ~& T1 W! e- ] - if use_TC_pos,3 `7 x' X, I! {2 G/ W2 t
- [: B# m! K9 k' @2 z! R1 O
- sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z+ K; ?1 n9 k" K# q" V* O& R! [; N
- x = xh, y = yh, z = zh
8 g7 [2 n6 y8 J0 P% h/ ] - ptime_calc' e9 Z* e: s& o' Y! O
- x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos6 O0 X+ x# |6 J# I/ Z( H7 _
- ]
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1 T, x5 r2 G/ t9:统计进给距离,快速进给距离,时间等5 l: `" y& o3 [, M0 e
- ptooldata #Total ending data for tool (Path Length and Times)
/ A, W2 c. ~9 y1 F) l" A - llen_total = llen_total + llen #Keep running total for Program
- V' |: w+ o0 N* Y5 A0 N9 b, a - rlen_total = rlen_total + rlen #Keep running total for Program
/ ^. g: @9 }8 u) k& T - tot_ltime = tot_ltime + tltime #Total FEED time1 E+ e# e+ U( Y* q9 ?
- tot_rtime = tot_rtime + trtime #Total RAPID time
- U d2 J* R5 `6 \# l - ttltime = tltime + trtime #Calc. current Tool Time8 V |" d2 e8 X2 o+ @
- total = ttltime + total + tlchgtime #Calc. total Program Time
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10:时间转换,按60进制进行转换+ B5 N/ ]4 J2 j# J( c$ r& S
- pthrminsec #Convert minutes to hr/min/sec format$ C9 v" f. u+ y( b5 c# Q! z
- thrs = int(ttltime / 60)" J, F, ~: m* {! B8 D6 Z
- tmin = int(ttltime - thrs * 60): k+ F; k! S& F
- tsec = (ttltime - thrs * 60 - tmin) * 60
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11:时间输出
1 \' f/ X" e- p6 h- ptimeout #Output "times"
4 L* l8 S+ U, c0 a" X) ^ - pthrminsec #Convert minutes to hr/min/sec format9 @$ j8 |; w$ M, r$ C& F
- if time_format = one,% \! l( U' H0 X1 Q, k3 g! Y* u
- [ s( P+ {. `9 I ^8 s+ M
- #Output 'HOURS'
2 _6 r. b2 u8 ^% [/ d - if thrs = one, *thrs, "hr, "
, \9 C0 A" j9 c# s6 P1 q: P - if thrs > one, *thrs, "hrs, "2 Q# q9 Q) `; @
- #Output 'MINUTES'8 R7 I; d7 [2 z2 O- C5 R, l1 N
- if tmin = one, *tmin, "min, "
2 t, i6 A6 q0 z& u1 Y - if tmin > one, *tmin, "min, "8 Y2 T# w. H5 W' g+ Q6 A
- #Output 'SECONDS'- a4 x& N7 e3 J! S# ]& ]
- if tsec > zero, *tsec, "sec"
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- else,8 e; t- o9 R, [4 }3 p
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- result = newfs(five, tsec)
# P9 B/ k! g' k3 z9 ~% s - #Output 'HOURS'6 L4 A: A4 u" e" r$ j9 s( _9 V
- if thrs > one, *thrs, "h "
5 S5 D; |$ a1 N: _ - #Output 'MINUTES' and 'SECONDS'
( X/ y: u$ { c$ l - *tmin, ":", *tsec
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12:快速进给时间计算
( E- L. {7 A4 U+ z& j, b- ptimer #Rapid time and length calc
8 p: d- v. ^! }8 a1 Z! x - rlen = rlen + len #Running total RAPID length
: e) C& ^- L9 p/ U5 r" Y! Y - trtime = rlen / pst_rpd_fr #Running total RAPID time
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13:进给加工时间计算- Z! B5 d: r( K0 F, U
. ^( g9 ?+ ^& m4 U- ptimel #Feed time and length calc8 c" M* D8 T2 w
- llen = llen + len
7 s7 g" W8 e6 V, n$ x/ |0 F - tltime = tltime + len / fr_pos
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+ n/ j# T0 U$ H! }14:运行轨迹距离计算: l" f$ z t# z0 N1 g1 x" a) C
+ ?! {6 H% b4 D v- x/ v v' F+ {- ptime_calc #Distance calculations
@( R5 S3 ^% ? - # Delta Distances+ g0 B: u* w( @0 r) Y& F
- dx = x - prv_x
" q' p) _2 R2 Z& \4 h0 ] - dy = y - prv_y
4 J# Y1 x2 a. J5 |! k; H @+ O - dz = z - prv_z
/ _2 i3 w% R* v, B9 Q% _ o - # Distance at linear movement
E8 q3 I; P% F& Q( b0 b5 M" C - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)
: w; d5 ]+ z5 w& S! U1 _2 S3 U7 \ - # Distance at circular movement
0 c$ S& ^2 `' E8 j! @: g" m - if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi/ X" w. [+ U8 q! c
- # Distance at drilling, [( t) Y) ^7 [: \
- if gcode = 81 | gcode = 100,; q) B/ w1 F$ `& l; S
- [8 j% X0 l4 J' f7 u& f; P. o
- if gcode = 100, ptime_drill_XY/ g1 G- a- n! N& E& k. x8 ~4 ]
- if drillcyc = 0, ptime_drill_0 # Simple Drill
$ t/ C/ K: e1 m/ } - if drillcyc = 1, ptime_drill_1 # Peck Drill3 h3 c3 H9 J" D5 ?
- if drillcyc = 2, ptime_drill_2 # Chip Break Drill
3 v3 {, V9 I2 l* a1 t g - if drillcyc = 3, ptime_drill_3 # Tapping2 p9 U/ @# L# J/ g/ t# g0 M
- if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming7 w5 q3 S' r7 M( H5 W4 A9 ?7 ^
- if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"
" J5 w. l C! ?7 w+ p1 N! I5 Q4 O - if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"
0 q _3 x+ v) q - if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"
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, s# k5 J9 P& p+ a - # Time calculations by feed type
9 g" F% B& ?5 E1 r! i - if gcode = zero, ptimer #RAPID time and length calc! h4 u& d$ T+ O. A$ i7 |' V
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc
n5 ~2 W# o' H$ D( O0 F5 m3 P - !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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15:G81,G82钻孔距离,时间计算
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# Y( x# o R" J# H# n& I; [+ @, L; \- ptime_drill_0 # Simple Drill lengths# E S8 j0 W# b) ~, i3 j
- len = abs(refht - depth); g; A8 R- ^ j$ x* q
- ptimel
W9 F1 g! B) U# t' ]2 e5 r) r* v - if initht <> refht,' O, {( f+ K, q
- [
) U) |" ]8 P6 u% N. a5 y - len = abs(initht - refht)
( k4 U1 d6 J& ^7 C! e3 R - len = len + abs(initht - depth)3 R3 C) x0 ~! c. Y
- ptimer
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; I& l/ y; q) y - else, I8 I- u$ D; ]$ C
- [" s6 z/ k( R1 [. Y1 w5 Y9 y$ d
- len = abs(refht - depth)
: Z: X( \" e$ H* |+ ? - ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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16:G83钻孔距离,时间计算
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5 K! M0 J: F1 ^- ptime_drill_1 # Peck Drill
# J n6 v6 ^9 g4 J - drill_length_f = abs(refht - depth)# Q7 [$ k/ P- l$ I% U; ]
- actual_drl_depth = peck1
6 O* P; ^6 J6 o - while actual_drl_depth < drill_length_f,
2 B* g; C9 N; t H* d4 K - [
6 [; C# \6 Z0 `9 _" W - len = peck1 + peck_safe_dist* h/ c; i3 \7 v
- ptimel |$ W8 d2 Y8 z& u
- len = (actual_drl_depth * 2) - peck_safe_dist
8 K; ?+ K% H5 u6 W - ptimer
5 e; {3 v% n; @ - actual_drl_depth = actual_drl_depth + peck1
, ]3 [$ `! s- v0 `9 W! L* } - ]
+ P3 }$ c# j" V( @ - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck14 U T# Y/ @# K1 L) V1 }
- ptimel7 \, S/ @' g0 D j8 V. |
- if initht <> refht,0 B, y2 [7 U0 v6 T" Y
- [
" t8 Y2 j: X! u3 x - len = abs(initht - refht)7 a; c9 w0 u' m/ G
- len = len + abs(initht - depth)
3 Z0 b; I# [$ [0 A' y& ]4 w - ptimer, }) h2 ^- x, ~& R8 S
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- else,
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9 @$ Y J: u# O- A- }# s - len = abs(refht - depth), Z* }6 N& z0 U+ ~; P2 I
- ptimer
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. v+ M* B3 x) |# { - if dwell <> zero, total = total + (dwell / 60)
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17:G73钻孔距离,时间计算
# ? p& M5 o! ]* _7 G- ptime_drill_2 # Chip Break Drill
( L' n, P" k' h" a w - drill_length_f = abs(refht - depth)$ A. _3 j9 y( `0 p8 V: i
- actual_drl_depth = peck17 } n5 r+ {' N7 s- k5 X; J" A
- while actual_drl_depth < drill_length_f,% z/ I8 j+ N2 F6 d; a; V
- [
+ p) f Q/ W5 e1 Q - len = peck1 + peck_safe_dist8 U: Q- ]0 ~# T9 v" g4 V: t2 E
- ptimel
) c% q* W9 a) r, E - len = peck_safe_dist8 s- X: h3 G! T% y
- ptimer* N& z. v3 z# o5 p; }" p; Y1 x
- actual_drl_depth = actual_drl_depth + peck15 Q8 z6 L' v/ j
- ]
2 |+ m) ~" ?2 |# e4 f - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1: s2 v2 X. e- A* M3 i
- ptimel
' c, b7 y6 u0 e* i - if initht <> refht,
$ e" q/ u# t6 u4 {4 i: ^6 ]) w - [
3 B( S. K8 q& @. \% C6 T/ a- L! J - len = abs(initht - refht)# O) ]0 a# c& N5 x
- len = len + abs(initht - depth)
8 r+ H' R5 c6 y+ o - ptimer1 R2 d1 S0 ]: U0 K
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- else,9 U( @- U1 [ i s1 m5 k9 @" Z
- [* ]( [% v# k- Q( T( y! N2 R3 C3 @
- len = abs(refht - depth)
$ W) i$ x; k/ d4 p8 I2 g" K - ptimer" t# `$ i0 ~! h3 F6 ~4 `9 Q
- ]
) a+ Y. Y4 z( z3 l$ K - if dwell <> zero, total = total + (dwell / 60)
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18:G84攻丝距离,时间计算
% y6 _! ]8 n7 `! ^5 k, r- ptime_drill_3 # Tapping- B: v8 w% b3 J% U0 l
- drill_length_f = (abs(refht - depth)) * 2
/ `% ^4 ?& c7 ?) H - llen = llen + drill_length_f
: C. o* y/ ~. B. S6 l5 F# X0 h2 c - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)) t" G6 a2 J7 w7 a( a
- if initht <> refht,
- A$ T8 q! {7 F5 Y$ M - [
* q/ T; H4 `2 v3 W4 r - len = (abs(initht - refht)) * 2* j4 s ?7 o$ d5 h% K4 O5 _! {% T* p
- ptimer
: Y" C7 d% k9 p0 Y - ]
' F% f5 r; f& L+ z8 C/ H; |( H8 j* F$ s - if dwell <> zero, total = total + (dwell / 60)
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19:G85,G86,G87镗孔,铰孔距离,时间计算
) Z! A4 M, j" T ]/ g* d y. S9 D- ptime_drill_4 # Bore, feed out, Reaming
) S( L- A2 I9 G2 ~5 L4 J: | - len = (abs(refht - depth)) * 2
& x) r% P+ V0 N! W1 j - ptimel5 `: a. p1 F2 V4 P6 \
- if initht <> refht,
% }4 y- p$ s& h$ |: ~ - [* H! A C. {- J
- len = (abs(initht - refht)) * 2) D# \# T3 V9 \$ D5 ? g( R& Y
- ptimer
% G* q$ B8 ^4 ^- m Y - ]. |" \" ~7 @+ f a
- if dwell <> zero, total = total + (dwell / 60)
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- a: e5 p& N# L& c$ f1 j20:钻孔其他类型距离,时间计算 8 _8 ]( @8 t s# x8 K
- ptime_drill_XY # Moves between additional points
4 x% c5 a4 }- Y: g! N - sav_gcode = gcode
: Z- n9 e1 V+ v( }( h4 E - gcode = zero( X; f X! ]% {. m- Q
- ptime_calc9 |: g: m' L/ p% L' v. C
- gcode = sav_gcode
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9 f' ]8 S2 X6 P6 i; J21:在psof按如下格式增加
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1 c$ n3 m+ K1 s c! I# O, g% S- psof #Start of file for non-zero tool number
; |" [; g" E8 I - psetup
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! L9 ^$ z7 I/ T* R$ d22:在ptlchg后按如下格式增加# }+ v; ]5 j" j4 Z6 t, I% `
( `, b, h5 Y9 x! m- x! O- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)) m. R% a6 k6 [& G
- psetup
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# L. D g! R* o3 ?$ V) d23:在pncoutput按如下格式增加) Q/ `# R l( y
7 u! k/ z" x, l; [2 j6 [5 S- pncoutput #Movement output/ c3 N3 w8 b3 [' Y7 S2 A5 ^
- ptime_calc
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24:在pdrlcommonb按如下格式增加 0 I. q4 g9 i" @+ A; O3 V
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- pdrlcommonb #Canned Drill Cycle common call, before
: H9 }( s2 ?: ?+ H* K, ` - ptime_calc
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25:在pcancledc按如下格式增加
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- pcanceldc #Cancel canned drill cycle
6 M' @7 e- ~8 @9 x+ c - ptime_calc
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26:在peof按如下格式增加, h8 ~) d- R( v9 \* l! {
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- peof #End of file for non-zero tool
0 a: d: Q7 C' s, n% t; L - ptooldata #Total ending data for tool (Path Length and Times)2 J% S+ ?$ u) M- X! H R1 p+ n
- "( *** Path Length/Time *** )", e
" e6 ~( ~- g- I+ [: |# p4 [ - "( Rapid Path Lengh = ", *rlen_total, punit, ")", e7 Q( K: ^( Z5 _9 n7 W6 m! T
- "( Feed Path Length = ", *llen_total, punit, ")", e
* b% C) r& w( q0 n3 f - ttltime = total #Transfer TOTAL program time
* p4 S O0 [4 H4 C - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output
: v( l" G: \) a - ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e9 z" |9 N" P1 B) U7 |4 c
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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# z. W$ e* M3 G: U, V2 ]; G27:公英制判断' @, m& o# Y$ U3 ?1 B: L* H s4 z" j
- punit # System unit7 `$ Y2 Y' j" a; }, f
- if met_tool, "mm"+ ~, g- |5 q$ @8 ~
- else, "In"
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% |& ]0 y& E: I! c申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。
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