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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。 N/ g z! n. f @7 t& U# f' o( r7 O
, S! b2 t6 r4 S5 [6 p. @* T以下代码为Mastrcam9.1# V1 _5 H( p$ Q( d3 f( U3 p
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由于代码较多,添加时严格按照下列方法进行。
, O0 ]' \) p1 p' Q9 l" M/ o1:换刀时间,这个需要根据实际情况进行相应的时间设定。
) P B* e$ i7 P A3 K# d; N 单位:分钟
. w: ^, Q. Z3 X9 ^) \" m+ Y- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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2:定义切削进给,快速进给等保存数据标签。
, z' w0 @, M4 N- ttltime : 0 #Total operation time
2 G+ t h* O+ T# c( L# D - tltime : 0 #Feed time
* b" c3 {+ k' {; t8 V; n - trtime : 0 #Rapid time5 M% `: u. s3 N5 t! S
- total : 0 #Total machine time
# u, O# F/ L+ i+ x - tot_ltime : 0 #Total FEED time
2 J' Z8 x* ?( `# G, r( E - tot_rtime : 0 #Total RAPID time
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! A( [ q; |* L- {! z3:定义记录x,y,z相对距离保存数据标签
; f/ a4 }- Z# t8 r8 C. c; Y/ E1 C- len : 0 #Length for calculation/ w. v, C: r. ~9 Y& ?8 j7 `
- dx : 0 #Delta x
* s {: S- [: _ - dy : 0 #Delta y
- B0 V; w: ?2 ~! } - dz : 0 #Delta z
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2 g+ z- ?6 U, j- G h+ O9 f4 W( j3:定义钻孔类辅助数据保存标签
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- drill_length_r : 0 # Drill length - RAPID
! W; a: q* ]; b9 D" b0 _( p. v - drill_length_f : 0 # Drill length - FEED1 d/ Y5 l9 P. u
- actual_drl_depth : 0 # Actual drill depth variable
' o" \6 n I( k+ q; u7 U) o - peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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4:定义他辅助开关
: x) o6 V5 \" h* u: Z: B- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes6 O0 r5 R h9 S; ?+ \$ Y u3 X
- sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC G& \, K5 G; [; t6 Z
- sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC0 d" O9 B/ }3 A2 Y# r
- sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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# e% {6 f% l! F0 L% _5:定义时间输出格式
, X+ f1 e' j1 p5 g- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25
5 ?" h" D5 N5 n" R% F$ `0 v - # 2 = 2hrs, 14mins, 25.08sec
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6:定义时间数据格式& N: e; j5 D* j o/ M
/ ]+ v* T: T3 v% s3 t3 ?% O( f- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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, c% p+ h* ]; Z7:定义时间数据输出类型
$ j J. y5 `. x9 v8 [2 Y/ w- fmt 2 llen g- K+ D( E2 v6 R) g
- fmt 2 rlen
6 k. O. \# w( D# ` - fmt 2 llen_total( t @8 c; q& N! F2 J! |% j, }
- fmt 2 rlen_total
$ I( C2 P) G, b" E% o - fmt 2 total
1 a/ c( j. \2 h& \, _4 O - fmt 2 ttltime" |8 o1 e- J# U* {9 G
- fmt 4 thrs
7 u% I: i: V9 }" d - fmt 4 tmin% c* S6 O( g" I2 a" K
- fmt 8 tsec
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8:初始化所有保存数据的标签
0 F4 Z9 P! R! Y+ K1 \- psetup #Output of toolchange information, G8 q! D; }! E G a6 `
- !gcode
5 i! ~2 B; s+ ^/ t2 J; D+ Z - llen = zero #Reset counter for next tool
4 V# G1 j0 q, }+ E - rlen = zero #Reset counter for next tool
9 P Y- L, g/ J - tltime = zero #Reset counter for next tool
3 d! [+ y& f& B - trtime = zero #Reset counter for next tool
7 }" Q6 d2 N& \9 q( o - ttltime = zero #Reset counter for next tool
" U& h. T `& ]. \ C# T5 c - if use_TC_pos,
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- sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z
2 o2 V V6 y7 |+ J `- ?, E( V - x = xh, y = yh, z = zh$ |" Z; h5 z" E" b y( v
- ptime_calc4 u! e2 P# r- j+ d
- x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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) l2 H' {* I. w9:统计进给距离,快速进给距离,时间等
" T4 }& w1 Q. B3 b: {0 ~" r& Z) S- ptooldata #Total ending data for tool (Path Length and Times)
/ I$ ?. t7 Z, A+ A( l0 q$ B/ I4 } - llen_total = llen_total + llen #Keep running total for Program, k& K. x/ X; J) L: x5 o
- rlen_total = rlen_total + rlen #Keep running total for Program1 w! h A8 d+ Y: t, R" E+ a8 |9 o/ O
- tot_ltime = tot_ltime + tltime #Total FEED time7 J" V8 {" | }6 Z- h
- tot_rtime = tot_rtime + trtime #Total RAPID time
' ?5 p7 V7 L# O( T9 s* o9 w - ttltime = tltime + trtime #Calc. current Tool Time
2 Q( A, A. i# t7 `/ n - total = ttltime + total + tlchgtime #Calc. total Program Time
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/ K, ]9 l+ x$ U10:时间转换,按60进制进行转换. i! z+ @. j2 s1 d. y
- pthrminsec #Convert minutes to hr/min/sec format9 y' l( B* a, [0 h% r
- thrs = int(ttltime / 60)
8 }; Z0 t3 f% X' D - tmin = int(ttltime - thrs * 60)
7 e& d, ~/ I. F- O) B9 q5 M - tsec = (ttltime - thrs * 60 - tmin) * 60
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11:时间输出
. Q/ x6 t1 q& M* v9 V$ _- ptimeout #Output "times"% l( V) A; L+ H8 d; L
- pthrminsec #Convert minutes to hr/min/sec format
1 }9 x9 {# f4 c - if time_format = one,
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# X( h8 K2 h! \; D. B - #Output 'HOURS'
^8 c6 o2 l) H - if thrs = one, *thrs, "hr, "
" s5 z# S$ F% |9 T5 A, @/ q/ p - if thrs > one, *thrs, "hrs, "0 z O; {* j' y* }
- #Output 'MINUTES'
6 r2 E2 z7 o0 \4 o& B - if tmin = one, *tmin, "min, ", F' H' o0 b/ F# O0 X
- if tmin > one, *tmin, "min, "- R; d6 _+ M$ c/ Q- _
- #Output 'SECONDS'9 ~3 `$ g' X/ Z% z3 q! w
- if tsec > zero, *tsec, "sec"3 y0 ^; I% M: A9 w( t6 O
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- else,0 T- z' f/ d) [1 d
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- result = newfs(five, tsec)! Y0 a/ r" ]4 e @+ t
- #Output 'HOURS'
4 H# r3 Y' d3 W! l - if thrs > one, *thrs, "h "
/ x% A( S8 D$ O7 q ], m - #Output 'MINUTES' and 'SECONDS'
, L7 w2 ?2 a+ A - *tmin, ":", *tsec5 m9 Y0 y/ x7 b
- ]
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+ x- X6 E- V+ B+ H) o9 a8 Y12:快速进给时间计算6 i- u5 z+ Y/ _1 d
- ptimer #Rapid time and length calc6 N7 z6 D( k6 [. `
- rlen = rlen + len #Running total RAPID length/ v8 a7 T# b2 m( I0 X
- trtime = rlen / pst_rpd_fr #Running total RAPID time
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5 b+ D( I& Y: A! B/ i13:进给加工时间计算
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. |- @/ i0 A4 F- ptimel #Feed time and length calc' M4 R* r2 { l" W5 K; V l% [
- llen = llen + len
8 W7 ~# a+ A, E- m# ]! K( F - tltime = tltime + len / fr_pos
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$ f' M. m( _; ^9 ]14:运行轨迹距离计算; n; t* }; l6 R0 x( |7 {/ l
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- ptime_calc #Distance calculations
6 T9 k: @. k' d. }1 ]* Z - # Delta Distances
7 ~! S2 ~( N7 y$ m7 S - dx = x - prv_x
: \2 [. ?; l. P8 q - dy = y - prv_y4 U/ T2 x/ e% h d) ~! }3 t
- dz = z - prv_z5 z( Z6 a- b$ ]9 J1 f" L
- # Distance at linear movement2 O# Z, w& n3 b5 w- R
- if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)# N% r* v4 l) R: l4 v
- # Distance at circular movement1 ?) ?- I" `# j- d8 Z- J( \; Z
- if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi; ^( q9 B' U& m3 H* U
- # Distance at drilling6 Y7 r' i3 v5 c
- if gcode = 81 | gcode = 100,
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- if gcode = 100, ptime_drill_XY7 S! i' W: ~7 `7 E) C/ l
- if drillcyc = 0, ptime_drill_0 # Simple Drill
; s8 }; M3 \. f4 G" j: S5 E: N9 R) }$ \5 C - if drillcyc = 1, ptime_drill_1 # Peck Drill
9 m- o/ \3 g& i4 |9 Z0 T: j - if drillcyc = 2, ptime_drill_2 # Chip Break Drill
: ]' V# y( ^- g4 Z" w4 [0 F - if drillcyc = 3, ptime_drill_3 # Tapping
$ M, C8 A+ s* A6 _; V% H) M - if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming
8 Q/ u: n. h+ d8 s) J" x - if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"! w3 l# n# }/ B1 [% y6 C
- if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill" R& ?! W$ Q: t* U" w) G- ?' K( U
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill", v" s+ `" O; d! n+ ~, X( e4 {
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- # Time calculations by feed type
1 v2 {( e! b9 V4 p* u - if gcode = zero, ptimer #RAPID time and length calc
$ U! J- J) o B4 g( w7 b" c - if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc: u) R9 g: z' F% \, d
- !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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15:G81,G82钻孔距离,时间计算, G2 N' O+ H) f# W1 h: B
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- ptime_drill_0 # Simple Drill lengths8 z- J3 ]7 s, Y1 D% i! h
- len = abs(refht - depth)7 N) Q" B. S( U5 I: h
- ptimel" h6 F& x0 F$ s: O$ K
- if initht <> refht,. |3 I, ]( S5 X1 L9 v
- [
5 h1 d6 ? J. V) x/ j5 } - len = abs(initht - refht)$ W8 q4 D* T9 ~3 K: `+ e" q! R# u
- len = len + abs(initht - depth)& |# L4 u: w5 `3 z8 i- H
- ptimer
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- else,- ?' z f! U; x
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- len = abs(refht - depth)/ K0 K' [4 E& Y# W
- ptimer
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& j( f5 u! A D( o% O |( v - if dwell <> zero, total = total + (dwell / 60)
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16:G83钻孔距离,时间计算: M+ h0 x9 I% K+ a, v1 C. ]8 T
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- ptime_drill_1 # Peck Drill
) b r3 ?5 X/ x$ |8 X - drill_length_f = abs(refht - depth)
# B; G) P. A/ W - actual_drl_depth = peck1- w2 N4 N3 {; V+ z- F6 F0 x
- while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist2 U% c$ V. L9 u; `. r4 r3 M: z- |
- ptimel
1 A" Z' V+ h3 J1 d. f - len = (actual_drl_depth * 2) - peck_safe_dist0 `+ t# R0 T; b, z- W
- ptimer
+ A, y5 y* w1 r$ p: z1 u0 l - actual_drl_depth = actual_drl_depth + peck1" _4 q: W" q ^3 D1 h3 _) K
- ]
( R; B; r! E: x. t1 Q; X9 l - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
7 m& y7 h" X6 |8 t - ptimel$ g4 P( i/ H% a
- if initht <> refht,
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- P& q2 d7 l7 O+ a5 t" d - len = abs(initht - refht)
$ F6 a* A8 b9 P" I( f! L( M" @ - len = len + abs(initht - depth)
& H+ ]6 c; l( ?+ q- Q8 o, q9 k - ptimer
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- else,7 {; h8 k0 b' `* T4 _
- [
$ `7 C' f# [# c7 r% B: z - len = abs(refht - depth)
: U" r+ {5 \4 a6 A R, E1 Q - ptimer
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}: V7 p; g5 Z3 P - if dwell <> zero, total = total + (dwell / 60)
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17:G73钻孔距离,时间计算
8 k% S! N! m3 |# L1 ^8 T9 D0 V- ptime_drill_2 # Chip Break Drill& M( _! h: F# d4 o! R: t
- drill_length_f = abs(refht - depth)
* E% w; D2 L0 h) { - actual_drl_depth = peck1" C) T$ X& r, Y- p2 \
- while actual_drl_depth < drill_length_f,8 a% ]; Q* x7 i, v# q- k
- [
* {8 Q4 A8 M& x) ^! c' | - len = peck1 + peck_safe_dist
9 m0 P/ w# R4 v - ptimel: d$ `. A* }# \
- len = peck_safe_dist
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- actual_drl_depth = actual_drl_depth + peck1
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' n0 v8 Y# D- ?, q; f( D _ - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1* }* w9 Q7 P6 [
- ptimel- f* G/ E) A. p5 T ~7 n) ]
- if initht <> refht,
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% v! k( J! o; g* R: F - len = abs(initht - refht)4 F( F f, S# S% C& F% {/ N) w% u
- len = len + abs(initht - depth). H0 y6 A+ B4 D( U4 y" O! N5 y8 p, l
- ptimer" O- V$ a+ \, E6 i* T4 N4 k9 c
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- else,7 U( M8 A2 U5 a+ m6 O. i4 O
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- len = abs(refht - depth)& O# }$ z; u! o/ J3 Q
- ptimer* d9 a. r7 h+ ~- s0 {4 {8 R1 k
- ]
1 O: H. x# y! b3 o" v - if dwell <> zero, total = total + (dwell / 60)
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M% u$ I7 m. W" M18:G84攻丝距离,时间计算# _0 N, A) ~, {( V4 z$ Z1 D# e" g
- ptime_drill_3 # Tapping1 G2 A, G1 Y1 m5 k& r- M
- drill_length_f = (abs(refht - depth)) * 29 j* x) K, x# t$ E( H6 q
- llen = llen + drill_length_f
3 q0 F' i/ _8 ~& x0 j9 N( s) f: { - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed), o1 P& W+ W# P7 n/ X T
- if initht <> refht,2 k$ Z+ m. R1 [2 M
- [" x7 r2 ?7 J. ]$ }: g' a f* E
- len = (abs(initht - refht)) * 23 i4 F6 n+ f8 E) M& @1 \# Y) D
- ptimer6 O3 X- [7 T' s4 V+ r& s+ X2 s. U
- ]+ J, Q7 k2 m) y7 I
- if dwell <> zero, total = total + (dwell / 60)
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: y5 T7 [8 {: f1 I" R19:G85,G86,G87镗孔,铰孔距离,时间计算$ v0 {* O& z c4 x
- ptime_drill_4 # Bore, feed out, Reaming4 x) ^( [' u' D" R$ O/ q$ f& N
- len = (abs(refht - depth)) * 2) K5 r( i5 U Z0 T& g9 o
- ptimel8 ^0 u0 t/ W: q/ t2 H5 m* B4 \
- if initht <> refht, S. W% {; S% t
- [
; _% g; g7 H2 A$ H- y- g! W/ l - len = (abs(initht - refht)) * 2
3 g2 `' `1 u, E7 r - ptimer
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( T/ O. `# r. @4 | - if dwell <> zero, total = total + (dwell / 60)
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20:钻孔其他类型距离,时间计算 * r' u. c Q) Q% t" z' e
- ptime_drill_XY # Moves between additional points
- i1 a% g3 p! H - sav_gcode = gcode3 c: w; d4 l8 f0 n, V2 P
- gcode = zero
6 s* d) B$ T# I+ J( @ - ptime_calc
) j' v; w# v) k% B- m - gcode = sav_gcode
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. _- ?6 T) F. K6 T21:在psof按如下格式增加$ i3 h6 f, i0 W( H) d' c9 r
" R+ F' J# q) g- psof #Start of file for non-zero tool number6 [& C/ D \ d4 w4 k& l6 C
- psetup
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6 y% g$ T- u- l* D( u5 i- ^22:在ptlchg后按如下格式增加
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- K/ G0 f2 F: j/ G9 e% v- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)2 i9 p# H; t: o! ?7 a
- psetup
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; B3 J1 W" `+ m5 Z* Z4 B+ C23:在pncoutput按如下格式增加
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- pncoutput #Movement output
1 n. G: k! J" e! K: T - ptime_calc
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24:在pdrlcommonb按如下格式增加
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$ j/ c3 y( o' Q- A- pdrlcommonb #Canned Drill Cycle common call, before0 N# X% W5 o( A: f. ?: c6 j
- ptime_calc
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25:在pcancledc按如下格式增加
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" c( V5 e$ J* t8 A' r, W: y- pcanceldc #Cancel canned drill cycle2 J# O1 d& J/ f1 a
- ptime_calc
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26:在peof按如下格式增加% h0 C5 @; `7 E9 O+ W. c3 b" g- G
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- peof #End of file for non-zero tool
5 X$ ^' |5 v( w% ~ - ptooldata #Total ending data for tool (Path Length and Times)- V7 X0 v( i% {, J }, A
- "( *** Path Length/Time *** )", e 1 |5 u; C Q, A8 h( v5 k; {; ~( U
- "( Rapid Path Lengh = ", *rlen_total, punit, ")", e+ z% y& ]( r. o# M" h2 F. S( h
- "( Feed Path Length = ", *llen_total, punit, ")", e
~: M! G; f) ^% c5 I& o - ttltime = total #Transfer TOTAL program time1 T& `) Y, }- R6 h' u$ n
- "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output
B5 s# C$ g% L* l - ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e; T1 \) C* ~- V C: r, m( G/ W: A
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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- Y3 }9 c$ u$ h5 w27:公英制判断
- j1 }+ P# y7 {) m- punit # System unit
& c1 s& i7 @7 [9 a. w - if met_tool, "mm"
+ l$ N( v1 M3 `+ h - else, "In"
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申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。- S7 e: G; v5 W8 r( N
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