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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。" R+ R3 j9 P+ V- r6 h- B) H
1 R( r4 e3 J$ {2 ]# D& Y以下代码为Mastrcam9.1; q3 b5 M- r/ V, A
, W3 \1 k9 M# p5 `. U由于代码较多,添加时严格按照下列方法进行。
& v& h. j+ a" @, }! s; l1:换刀时间,这个需要根据实际情况进行相应的时间设定。
+ N: O- k, ]2 o& l5 X 单位:分钟
/ e5 M( b8 O) B8 x2 b- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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* |3 h" V9 G% }2:定义切削进给,快速进给等保存数据标签。 Q& ?8 H$ I+ R0 t, Y
- ttltime : 0 #Total operation time
% p/ Q( o( R; A& L) S; a* R - tltime : 0 #Feed time
1 ^* r6 {) t$ ?/ T - trtime : 0 #Rapid time
' d; [( S7 ^$ n. p0 L) T - total : 0 #Total machine time
, [% \5 J6 n: S, S2 @9 { - tot_ltime : 0 #Total FEED time/ q, Y. t7 H. L' K. P
- tot_rtime : 0 #Total RAPID time
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3:定义记录x,y,z相对距离保存数据标签& j6 T) g" j3 Y+ }% S4 U* }
- len : 0 #Length for calculation
! k6 c& [ X% t: z - dx : 0 #Delta x
0 q# Q) }% E/ h5 C+ @ - dy : 0 #Delta y& k" r( m: z5 S; c. E5 {# A& x
- dz : 0 #Delta z
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. ?0 D, w: I. M2 b. |( n0 D3:定义钻孔类辅助数据保存标签
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- drill_length_r : 0 # Drill length - RAPID, A) f2 G$ I5 h0 c B$ R
- drill_length_f : 0 # Drill length - FEED$ H3 t i/ w/ e4 j
- actual_drl_depth : 0 # Actual drill depth variable7 z8 H" A% K: ?: U
- peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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4:定义他辅助开关! {* |4 q. E7 E8 F
- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes K2 z' h" e- e! o0 j$ m: X0 E6 ?
- sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC4 x5 ?0 _* ?! X+ b, w% {7 c
- sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC! V6 N; S9 L; X h o
- sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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6 f; C. X/ I: m' `5:定义时间输出格式' i9 D t/ {: h5 Z0 k9 M- `1 H c
- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25
0 C3 R5 K+ p; W7 ]. b: D0 J9 p, a - # 2 = 2hrs, 14mins, 25.08sec
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$ q& ~6 Q; G3 u* m/ c' F8 f% a 6:定义时间数据格式
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- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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) b3 o0 j7 h+ J/ o. o4 C/ [7:定义时间数据输出类型% Q- Y; N; L8 z
- fmt 2 llen+ G8 m8 E, m; {7 n
- fmt 2 rlen3 a; a8 i" x+ o- V' U7 b; ~$ @. S( k
- fmt 2 llen_total
# F. }0 d* Z) I - fmt 2 rlen_total% Z& a7 P1 ]4 J4 |0 }
- fmt 2 total7 S& e) c: I7 d0 q+ q
- fmt 2 ttltime' E+ ]. C0 W; }- j* W# j/ o
- fmt 4 thrs' i1 X+ a; |3 q0 h7 U$ h4 U2 b) u
- fmt 4 tmin' @4 _+ y. H4 M0 f* e0 b$ z4 [
- fmt 8 tsec
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8:初始化所有保存数据的标签
p3 x" g3 g* n/ M+ }) y- psetup #Output of toolchange information
( T# x0 T0 F" h* r - !gcode$ Y/ c+ T. T; P) {( K2 A9 X8 \
- llen = zero #Reset counter for next tool) s8 v, F A9 e* z
- rlen = zero #Reset counter for next tool
! l: F" K- x$ o* I4 b: U# V6 y - tltime = zero #Reset counter for next tool+ A3 J c+ v5 D; L+ R
- trtime = zero #Reset counter for next tool
( U' }7 J/ \8 n) M, i$ ^1 g$ N! C - ttltime = zero #Reset counter for next tool8 K4 V4 l7 |' y% [; G! \" t
- if use_TC_pos,$ `. {4 O* @+ w X3 y
- [# c; k1 d I+ Y+ h# Z$ f" W
- sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z
i) V" j ]- G - x = xh, y = yh, z = zh
# }- O+ s: Z) r' X4 q7 U - ptime_calc
0 l( Z6 M2 `. L+ y; R - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos0 |' n, C/ z, A3 c1 H
- ]
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7 \* d! g& y& k6 t9:统计进给距离,快速进给距离,时间等
( c" T) t" e4 I$ W- ptooldata #Total ending data for tool (Path Length and Times), C9 x8 n! F) o) }+ n
- llen_total = llen_total + llen #Keep running total for Program0 f& X4 ]; t% N- W: P, s3 l+ l
- rlen_total = rlen_total + rlen #Keep running total for Program: g( D& \ n0 u3 U
- tot_ltime = tot_ltime + tltime #Total FEED time
/ d! Y7 l5 Z" @% d3 W3 N - tot_rtime = tot_rtime + trtime #Total RAPID time
# {% u; Y" P0 t9 O: S* }$ a2 B3 M - ttltime = tltime + trtime #Calc. current Tool Time
; t+ C9 l' M2 M5 W& p - total = ttltime + total + tlchgtime #Calc. total Program Time
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10:时间转换,按60进制进行转换: ]' [5 O+ I# l3 a
- pthrminsec #Convert minutes to hr/min/sec format
5 N. O# h8 K1 D$ T - thrs = int(ttltime / 60) o+ r, w3 m" } ^6 r8 w
- tmin = int(ttltime - thrs * 60)" H9 N4 m1 o" N$ y- \9 V
- tsec = (ttltime - thrs * 60 - tmin) * 60
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11:时间输出) ]$ j R/ ?7 A% A% p; |# X
- ptimeout #Output "times"
- r4 R0 Z1 f- b% w2 X6 `% l9 r - pthrminsec #Convert minutes to hr/min/sec format3 _: \$ k; P4 N: Q
- if time_format = one,
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- #Output 'HOURS'
6 E) M; m9 p" }% O0 ?/ R7 M/ k- { - if thrs = one, *thrs, "hr, "
+ f0 H3 n3 c/ l2 P - if thrs > one, *thrs, "hrs, "
2 B( b+ {& t& d5 B7 U - #Output 'MINUTES'- T. f$ D( q; R0 r% |
- if tmin = one, *tmin, "min, "
4 r+ b2 }) D# o( c, s2 g' e" P4 t - if tmin > one, *tmin, "min, " V& E8 B2 o5 f' U; w- N
- #Output 'SECONDS'
9 Y- p2 m9 K2 {- O M/ r - if tsec > zero, *tsec, "sec"+ r" v$ g3 J9 ^
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- else,
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+ n4 X1 ]1 N/ D8 ^1 s - result = newfs(five, tsec). g4 |8 T$ P6 L1 y' q1 S
- #Output 'HOURS'
+ P0 W( o6 X% P$ p - if thrs > one, *thrs, "h ": ^/ E/ l9 g4 w
- #Output 'MINUTES' and 'SECONDS'
$ R' s# `7 O G' J1 e2 |7 | - *tmin, ":", *tsec/ a) h2 U! o: ^1 r/ F
- ]
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. R/ D6 ~2 d3 Z5 j+ j12:快速进给时间计算1 ]. R6 |; w) k; B5 K
- ptimer #Rapid time and length calc
# i4 W9 P ]) [; u6 A& e8 N3 g - rlen = rlen + len #Running total RAPID length
o; O* L* Z" B0 x' \7 [) |) ^$ n: p5 q - trtime = rlen / pst_rpd_fr #Running total RAPID time
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13:进给加工时间计算
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- ptimel #Feed time and length calc* B( D2 J+ @; `0 _
- llen = llen + len
8 n) l% H+ U9 I - tltime = tltime + len / fr_pos
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- v9 A' a \+ ]7 U14:运行轨迹距离计算
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- ptime_calc #Distance calculations. o1 g7 [! O, z# C/ t6 R
- # Delta Distances" p5 ]$ J; o2 c" M
- dx = x - prv_x% f* N4 n2 h6 U5 ] Z
- dy = y - prv_y
: o7 U8 |6 h$ X - dz = z - prv_z) y9 ^6 ?( @' h. u* L2 P# G: t8 s
- # Distance at linear movement
( [) [- R% x6 L8 l! ~8 { - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)% o7 }8 u1 Y3 I Z) [
- # Distance at circular movement
% I/ B0 ^5 b# G3 @% R - if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi- |. g& i. y$ q% t. ~& H7 X/ A
- # Distance at drilling6 m! Q& [* ^* V* P( n% x) g
- if gcode = 81 | gcode = 100,( l& S' s9 R2 f! w7 A( i- z7 F
- [
7 S* h) C+ G; V5 |# \ k, l! e# ` - if gcode = 100, ptime_drill_XY
- D, \2 H2 t! J/ {% N& t, B4 h0 v - if drillcyc = 0, ptime_drill_0 # Simple Drill6 S5 \- u4 q4 D% Y8 s: Z
- if drillcyc = 1, ptime_drill_1 # Peck Drill, A' _+ b1 m6 z- y8 Z2 y
- if drillcyc = 2, ptime_drill_2 # Chip Break Drill- f$ r; y; z1 y* E
- if drillcyc = 3, ptime_drill_3 # Tapping
. @, X0 T' j. h6 j' `, u - if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming
M) J1 f( F( }, f3 d - if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"
7 L2 o6 `1 F( J. K - if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"1 \1 P! Y( V0 h& O5 u+ U f2 w
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"4 C. x/ ?4 I7 {4 L: @2 z: _! U
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- # Time calculations by feed type. h" V) \7 |( G9 B4 P
- if gcode = zero, ptimer #RAPID time and length calc8 f9 [8 c3 p2 e. Q8 Z d. l
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc
5 d; ~& T& d! Q; u: N - !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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1 X- T e& Z" b2 n9 {& M! Y' Y15:G81,G82钻孔距离,时间计算
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d, }: d$ @$ {, K. a8 v& S2 i- ptime_drill_0 # Simple Drill lengths
2 \0 |7 y; O5 ^- y- Y" } - len = abs(refht - depth)" d3 u. \0 [% G9 T; h7 {4 w
- ptimel
. m& x& Z; b- ]2 E8 K# y6 u - if initht <> refht,, C3 Z: P1 \# b3 A
- [
) U) a3 Y, i# q( ]. U8 s - len = abs(initht - refht)
7 M8 I+ l4 R( x7 ? - len = len + abs(initht - depth): W8 L C9 k' m+ W! R
- ptimer# ?. R/ M5 D3 s2 ^; T0 K- s
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- else,
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- len = abs(refht - depth)
' k" k3 F; r$ k( s/ k& U - ptimer& ~" x9 [6 s2 T1 ^
- ]
7 m2 S. w2 G% Z4 M - if dwell <> zero, total = total + (dwell / 60)
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16:G83钻孔距离,时间计算
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- ptime_drill_1 # Peck Drill
# y: {* ~& T5 f/ |" l - drill_length_f = abs(refht - depth)& `# e, q$ Q# L+ Y' W, B: v4 G) c! C
- actual_drl_depth = peck15 C# R G8 @! ^# @; C2 o) P
- while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist, s8 f* d' c& o
- ptimel
: Y% l- @; |. K3 f/ M# Q& h - len = (actual_drl_depth * 2) - peck_safe_dist% v$ ~3 C& d/ {- J4 |' z" t$ ]' t
- ptimer
) F- X8 i7 z5 P! l2 y j - actual_drl_depth = actual_drl_depth + peck17 ?# g x2 ~& C O7 Y4 W
- ]
7 ?1 D5 [9 I: q7 N6 E- \ h9 t! f - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
( i! f# V2 Q) ?' J4 O( J- \ - ptimel4 ~0 b, y/ C0 G3 D4 |9 ^2 k
- if initht <> refht,
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- len = abs(initht - refht)
5 _5 X0 _) l" J* ?4 }- i - len = len + abs(initht - depth)" q" W' j' o# B r1 D8 ?1 s; u, X
- ptimer
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' Y: V( A* M, b9 r - else,) O6 e) v1 h# @# W0 `& T! F- ?
- [ D2 V) i: l$ R/ q( I( M' |; }
- len = abs(refht - depth)
6 @4 Q1 @7 H+ v! v( {7 F - ptimer5 s$ p. o: [) E
- ]
6 ~9 e& M) C/ q, H4 o% X" S' [ - if dwell <> zero, total = total + (dwell / 60)
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17:G73钻孔距离,时间计算& {1 p; _7 Q s1 `
- ptime_drill_2 # Chip Break Drill
- t; Z2 J/ S! K9 H+ V9 f$ p& f - drill_length_f = abs(refht - depth)
3 M8 i0 ?; p1 C: n- Z4 o3 g - actual_drl_depth = peck18 G4 S. X6 _9 Y/ z5 C1 r
- while actual_drl_depth < drill_length_f,& k" R/ w" d5 W
- [
8 {" `, H3 H$ v! p; Q - len = peck1 + peck_safe_dist
% G; E& ]0 H5 e0 e6 p0 ~ - ptimel
2 ?$ |, `; Y& ~5 b - len = peck_safe_dist' X: O: O. y: @* O
- ptimer. I' K% |( c. e9 \- B
- actual_drl_depth = actual_drl_depth + peck1! }$ J1 S. h% } s6 i S" T
- ]
$ N' ~; Y) U* q! Y m* n4 Y - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1# I6 N% P T% l* z' c
- ptimel
, B+ M3 x9 }( C! ]5 v' e - if initht <> refht,$ H0 O- {& V T h% E5 R8 h
- [
: G) @; b: Q, H1 b. M - len = abs(initht - refht). K4 C, y% D3 y4 X) j. a7 W8 g
- len = len + abs(initht - depth)
8 L+ O- f3 [2 F9 y: C9 M M1 w \; n - ptimer
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6 H# K$ G& o/ t2 T& ^3 _7 N - else," S( o& C. a5 k6 ]) O% Y
- [( X+ a. b8 I! T
- len = abs(refht - depth)8 z. H( z, F$ o
- ptimer
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- if dwell <> zero, total = total + (dwell / 60)
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18:G84攻丝距离,时间计算
1 S2 |) u# K, y6 V& s) I- ptime_drill_3 # Tapping
/ b- `* [5 _1 q$ J4 e - drill_length_f = (abs(refht - depth)) * 2& }) o$ {5 y i6 l& q% u7 p
- llen = llen + drill_length_f/ G5 X8 \- w( M7 ?
- tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)
: ~8 M) L1 D( O - if initht <> refht,
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) N& S+ O! {/ a - len = (abs(initht - refht)) * 2% c+ j7 D0 P( R) A$ \0 b* P
- ptimer9 o7 ^7 g1 n, s: C' f4 e; m
- ]0 @2 q6 x8 E; p
- if dwell <> zero, total = total + (dwell / 60)
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19:G85,G86,G87镗孔,铰孔距离,时间计算4 h; Q- r* ~1 _3 Z7 K" c
- ptime_drill_4 # Bore, feed out, Reaming. l# D* h5 j& j6 b
- len = (abs(refht - depth)) * 2" l' K2 d: D$ A, Y
- ptimel
& k$ H$ {& H/ }; f0 z2 a - if initht <> refht,
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& g! h& n `2 t4 I% |' u% U - len = (abs(initht - refht)) * 2
v: ^9 E- f2 D9 W8 x J - ptimer
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0 p% M }! C* n2 h6 i7 R: G/ R0 y - if dwell <> zero, total = total + (dwell / 60)
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( i& R' v6 s w0 q) N' g6 l20:钻孔其他类型距离,时间计算 $ Y9 N1 t% u4 y+ c$ N2 Y3 \( h1 Y
- ptime_drill_XY # Moves between additional points& J/ n9 p# r9 X! O& k6 H6 Q5 ~9 J
- sav_gcode = gcode; p# F4 z* l o! L! i
- gcode = zero3 L* v' X! Z B6 X8 ^ T$ l) U
- ptime_calc: ~5 F$ p/ s* \" h. J2 ^
- gcode = sav_gcode
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' ]3 n1 u# P6 _5 N21:在psof按如下格式增加
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/ r8 R& [5 ?" a6 i- psof #Start of file for non-zero tool number
* Q0 W8 o8 W9 L5 z7 t, e) n - psetup
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22:在ptlchg后按如下格式增加2 ~: j7 B& x$ ]- b9 q
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- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)) {8 ~% M# @! L& r
- psetup
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23:在pncoutput按如下格式增加- V" N3 D1 B! X
4 A) X$ J/ U' k% G6 H- pncoutput #Movement output
. ~: t" D4 G2 ^- g - ptime_calc
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24:在pdrlcommonb按如下格式增加
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- pdrlcommonb #Canned Drill Cycle common call, before h/ C* U/ ^. S. @ m
- ptime_calc
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8 X$ v! A) ^ L25:在pcancledc按如下格式增加0 u" y. k) c5 C! o- g6 I, q& P5 j
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- pcanceldc #Cancel canned drill cycle3 y! ^* w5 e$ |3 S
- ptime_calc
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26:在peof按如下格式增加
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& z; |+ K w7 ~7 ?. C- peof #End of file for non-zero tool
( q2 q1 i( L* M- K! w - ptooldata #Total ending data for tool (Path Length and Times)0 z; Q4 z8 R+ H: |
- "( *** Path Length/Time *** )", e
$ Q% Y1 ~7 O9 F; Q/ l1 H! m8 b# G - "( Rapid Path Lengh = ", *rlen_total, punit, ")", e
; u* w% K5 P3 n/ V - "( Feed Path Length = ", *llen_total, punit, ")", e
% C3 k* o' z% ^# R+ F* o0 S - ttltime = total #Transfer TOTAL program time
; q7 W3 [7 A+ a Y- x$ W - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output2 J2 n. K) ^: x: K/ y& e' W4 n6 E% R; h
- ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e9 D v K- f7 I5 K$ A f/ B' m
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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+ q4 g8 [4 [- i y3 o: u27:公英制判断7 r( A( P. A; C% q2 O/ H! B
- punit # System unit
/ j/ w% X* `1 Y$ |( r+ V" v - if met_tool, "mm"
' V$ j! x3 ~' B% c9 T - else, "In"
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* v& G( p! i6 S/ {" {申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。
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