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Mastercam后处理时间源代码,该方法所输出的时间只能放在程序尾部,如果需要放在程序头,需要使用者额外增加输出到程序头的代码,至于程序时间的准确与否,未经全面测试,部分测试时间可信。
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7 I# _7 F0 d& B" \( n F- w以下代码为Mastrcam9.1% q0 |( T' r2 N" H. r. `: y- x
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由于代码较多,添加时严格按照下列方法进行。
5 ^# g/ V: }% Y$ \) [! T1:换刀时间,这个需要根据实际情况进行相应的时间设定。
$ f# o4 L3 G5 F! l 单位:分钟! j/ _' G: G, o/ o4 D0 _
- tlchgtime : 0.066 #Tool Change Time (* in Minutes *) I'ts 4 sec now
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2:定义切削进给,快速进给等保存数据标签。
' W$ v* \7 |. ?, j" j- ttltime : 0 #Total operation time
" j& }. G- s) w' W3 v/ d - tltime : 0 #Feed time
9 a, a2 j+ o8 i6 G! c$ q5 ^7 r" s - trtime : 0 #Rapid time
! L8 q2 p) r% o6 C7 h- {2 C4 w - total : 0 #Total machine time) r- Q4 L0 r# J
- tot_ltime : 0 #Total FEED time
+ Q& G% _* s' g) Z& G - tot_rtime : 0 #Total RAPID time
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3:定义记录x,y,z相对距离保存数据标签
: ~7 I8 p4 H P) y- len : 0 #Length for calculation
; t7 z0 }; ]# e9 z& h - dx : 0 #Delta x8 `0 S/ v7 ]) F8 v* ^
- dy : 0 #Delta y2 o- n# ?6 b4 N, J
- dz : 0 #Delta z
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3:定义钻孔类辅助数据保存标签2 B: j: u9 O$ R1 b
2 H0 G. W5 ^* C! ~- drill_length_r : 0 # Drill length - RAPID
4 }7 o- i6 D8 V& r3 { - drill_length_f : 0 # Drill length - FEED
% a0 W% a9 |( E2 W c3 P. J - actual_drl_depth : 0 # Actual drill depth variable2 r4 }$ b) J. y3 V7 x `
- peck_safe_dist : 0.3 # Peck/Chip break safe distance for retratct into hole
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! i- s( B" h0 n4 r' [4:定义他辅助开关
; i& u7 q, p8 a; F1 @- use_TC_pos : yesnbsp; # Calculate with Home positions @ TC? 0=No, 1=Yes- h: N5 `4 \: g4 G3 ^2 h
- sav_X_Pos : 0 # Saved X position, use X_home/Y_home/Z_home in rapids at TC
3 W- k P( d) |, v - sav_Y_Pos : 0 # Saved Y position, use X_home/Y_home/Z_home in rapids at TC" R$ N% W, o8 A# T" t7 d0 D1 E
- sav_Z_Pos : 0 # Saved Z position, use X_home/Y_home/Z_home in rapids at TC
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5:定义时间输出格式
0 }) |6 d. J. t. ]- time_format : 2 # Time format of output times in NC code: # 1 = 2h 14:25% ]6 d9 x8 B! V0 k" H f
- # 2 = 2hrs, 14mins, 25.08sec
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6:定义时间数据格式+ C, ?8 g- ]) L" B S& d z. \
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- fs2 8 0^2 0^2n #Decimal, 2 place, omit decimal if whole number, non-modal
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]. K/ T$ ?& Y) T+ O' y0 N7:定义时间数据输出类型2 O5 h9 k# r: S7 W6 ~" m5 r* x
- fmt 2 llen
8 ]. c: }8 X$ U7 o% p A( R% |8 r& o - fmt 2 rlen" B3 [" g, n$ o% `; _4 ~
- fmt 2 llen_total, i$ U5 I8 z. |
- fmt 2 rlen_total" b$ |2 p/ T; t
- fmt 2 total
% W& Z/ U) q7 ?$ Y7 {7 ~ - fmt 2 ttltime
. c+ y) y! v; j( d4 l" I$ d* r; h - fmt 4 thrs
7 Y/ C9 Z( C5 E' T) S - fmt 4 tmin
/ T! J) p, Y3 K% I# | I - fmt 8 tsec
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8:初始化所有保存数据的标签
[$ d) K& g; Q% v0 E- psetup #Output of toolchange information) Q- C3 h4 M) o0 e" l( Q* e
- !gcode
& o& d5 _; D- U) z - llen = zero #Reset counter for next tool
0 v8 r# ~! f& F/ W; ]( r* P0 p - rlen = zero #Reset counter for next tool1 `' W* d4 E4 F8 ^ U
- tltime = zero #Reset counter for next tool& k: u7 Y. V: G8 \
- trtime = zero #Reset counter for next tool1 b1 R# z9 L' w) w
- ttltime = zero #Reset counter for next tool
$ T' O1 L- K# M - if use_TC_pos,7 o" N/ z3 G# \+ _& U
- [
9 u5 T! Y$ i* E& y0 S6 j - sav_X_Pos = x, sav_Y_Pos = y, sav_Z_Pos = z
; a) j% m6 R. @5 @# ?# O - x = xh, y = yh, z = zh
8 Q2 B2 Y9 n+ w1 G% X* Q3 ~8 L1 V - ptime_calc
% y! p" t9 P! k1 U5 | W - x = sav_X_Pos, y = sav_Y_Pos, z = sav_Z_Pos
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2 `0 ]) Y7 V0 v. u0 Z" R9 Q" T9:统计进给距离,快速进给距离,时间等3 {1 y$ Q: p c( m& N( w; K) K% ]
- ptooldata #Total ending data for tool (Path Length and Times)
) }) `# D3 F b: Y5 w - llen_total = llen_total + llen #Keep running total for Program
. T* L& J, z [3 K) B$ k$ c* o - rlen_total = rlen_total + rlen #Keep running total for Program
4 ~" @& S) `2 V5 j( [ - tot_ltime = tot_ltime + tltime #Total FEED time
8 n9 c- l8 f8 M$ I l - tot_rtime = tot_rtime + trtime #Total RAPID time- y/ y( y# s/ Q# X2 I7 [
- ttltime = tltime + trtime #Calc. current Tool Time* l0 \$ F- m: i1 }! U7 I* T1 {% e5 Q; ]
- total = ttltime + total + tlchgtime #Calc. total Program Time
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, z# z. I3 c1 r10:时间转换,按60进制进行转换
( g2 }" N4 C( K2 L3 [' w0 r- pthrminsec #Convert minutes to hr/min/sec format4 K/ m6 [: k" y9 Y5 A6 q m6 D
- thrs = int(ttltime / 60)$ k# M1 _$ Y/ M6 W1 B& u2 H
- tmin = int(ttltime - thrs * 60)6 b, H. b* z+ u
- tsec = (ttltime - thrs * 60 - tmin) * 60
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" X0 w" s% }& p# `" d+ Y11:时间输出5 Z" @3 r# A+ `$ }- j6 M& U
- ptimeout #Output "times"
2 h# _9 @' p6 ], Z! F6 X - pthrminsec #Convert minutes to hr/min/sec format
& H3 x1 ~2 |# H6 C* G, ~# Z - if time_format = one,
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- #Output 'HOURS'
: C6 x1 V7 |. }1 m9 m - if thrs = one, *thrs, "hr, "' V6 b- Y( f1 B2 P! ` @$ r9 Y2 X( I
- if thrs > one, *thrs, "hrs, "* A* C+ O% P+ Q6 u/ i
- #Output 'MINUTES'
" T, \' o0 V! j+ p - if tmin = one, *tmin, "min, ", g6 B3 f3 y; M( A% H: \2 T$ j
- if tmin > one, *tmin, "min, "
- \! d+ [% I. s4 |. N - #Output 'SECONDS'6 B8 _% u8 \4 n+ ` W& s/ d/ O8 v
- if tsec > zero, *tsec, "sec"6 }, P& P0 }* d
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- else,6 f3 s' H% y% }8 a0 c
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- result = newfs(five, tsec)" W8 F/ w) y$ Z7 A7 y' F! |: z
- #Output 'HOURS'
# C$ ~+ \( q! g' N( c7 o( l" N - if thrs > one, *thrs, "h "
7 d3 V* Q7 R% W' j% i. l/ \ - #Output 'MINUTES' and 'SECONDS'9 \: d2 o0 @) K0 P$ |
- *tmin, ":", *tsec
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12:快速进给时间计算
0 V1 ^/ F+ N3 I2 W( s- k5 n- ptimer #Rapid time and length calc, }' C: `2 R x
- rlen = rlen + len #Running total RAPID length
" ^) [; a, T* P( H - trtime = rlen / pst_rpd_fr #Running total RAPID time
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0 T8 Z5 \+ a4 k5 c0 u* U3 I13:进给加工时间计算8 ]$ J" N, B& }: N+ a" M% |3 e
. h7 q( a# f; i3 ]- ptimel #Feed time and length calc: i3 S( e" Q! R( |6 Z( f9 |
- llen = llen + len + r% n! B R+ H
- tltime = tltime + len / fr_pos
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14:运行轨迹距离计算% k) a& E/ V/ B7 D. d. `
. v/ W/ C) R5 V- ptime_calc #Distance calculations
. A1 O$ B0 g& C& O7 c - # Delta Distances
) o2 t% w- `. E/ {/ Y5 V6 ?7 C, k5 @ - dx = x - prv_x
8 ^6 V+ }1 w0 g4 r5 N- L9 H - dy = y - prv_y6 b* O* _2 ]& R- W$ J; ~' |
- dz = z - prv_z
" f+ A) n, N% | - # Distance at linear movement
& V, n" Y+ S; A# e5 l; z' m - if gcode = zero | gcode = one, len = sqrt(dx^2 + dy^2 + dz^2)3 C8 d9 N) v* s, {+ y
- # Distance at circular movement
& ?; \1 p9 R' H: }+ A - if gcode = two | gcode = three, len = (abs(sweep)/360) * 2 * arcrad * pi
! l4 V; X. \. \3 B5 o+ _, q - # Distance at drilling
3 j a( r: d$ e - if gcode = 81 | gcode = 100,* V3 e9 U& g' t l
- [
, a! A: H3 k( E - if gcode = 100, ptime_drill_XY, C u* q s& \2 T2 V! B
- if drillcyc = 0, ptime_drill_0 # Simple Drill& q7 I1 N6 W* c- F1 }3 S, r( |% ^/ T D
- if drillcyc = 1, ptime_drill_1 # Peck Drill. `- S' ^4 Y \/ o: ?0 i
- if drillcyc = 2, ptime_drill_2 # Chip Break Drill. x( ~* S' g; Z
- if drillcyc = 3, ptime_drill_3 # Tapping8 k3 F; m1 S' C* H3 m4 a6 P5 C
- if drillcyc = 4, ptime_drill_4 # Bore, feed out, Reaming
, O- J5 D# e7 m. [: r' [7 R7 ? z* V - if drillcyc = 5, ptime_drill_0 # Bore, stop, rapid out, SAME movements as "Simple Drill"6 _( ]8 }0 F2 S B
- if drillcyc = 6, ptime_drill_0 # Bore, fine, SAME movements as "Simple Drill"; P: E* |) |, `3 s3 G
- if drillcyc = 7, ptime_drill_0 # Bore, standard, SAME movements as "Simple Drill"2 F. P/ A/ H% s3 \0 z& x& o/ g3 D4 o" _
- ]
7 Y/ A2 m1 H8 [! y3 A - # Time calculations by feed type8 X$ K0 L6 U- D) x
- if gcode = zero, ptimer #RAPID time and length calc: g" M7 r8 c8 P% u9 B& u
- if gcode = one | gcode = two | gcode = three, ptimel #FEED time and length calc1 Z# |: ?, C; j
- !x, !y, !z, !fr_pos #Update previous [prv_?] variables
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/ E( h! y- \2 a7 |" U15:G81,G82钻孔距离,时间计算
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- ptime_drill_0 # Simple Drill lengths1 l6 v7 G7 k4 @' |/ U# w3 c' X7 g
- len = abs(refht - depth)$ U" y- T% O5 A# W
- ptimel
, H0 O9 n( Z& M7 b - if initht <> refht,
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- len = abs(initht - refht)
& P; E6 D5 t# q - len = len + abs(initht - depth)
/ ?9 @1 ` G& L. k, I" W* B3 p - ptimer
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- else,
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4 P& \+ o9 `3 q$ h( I5 e6 v) N- ^ - len = abs(refht - depth)
! d3 b) u3 s, n9 K# J) k5 @ - ptimer k. V/ Q8 K) r
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- if dwell <> zero, total = total + (dwell / 60)
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8 y5 o# b2 @ O2 d8 F* G16:G83钻孔距离,时间计算
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- ptime_drill_1 # Peck Drill
( ]* l6 @% S0 I8 E6 T; H - drill_length_f = abs(refht - depth)
) M+ V6 \0 h5 F7 v$ V" [ - actual_drl_depth = peck1
" k) b8 _: b @2 f$ X4 K& P2 P - while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist
6 E9 p( C4 o: q" B4 N+ a9 F - ptimel& \1 l' _) l2 l9 |* s
- len = (actual_drl_depth * 2) - peck_safe_dist7 P: d+ q0 H$ Z8 h( @7 c# R+ D1 \
- ptimer5 }& P% \+ r/ N& G) ~
- actual_drl_depth = actual_drl_depth + peck1
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. m" [' G; y3 S. p5 T% Y9 j - len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
# {" d; e; {/ y' w* C+ S - ptimel
% _) U0 _2 A U: f5 m% G7 `3 X3 Y - if initht <> refht,! z3 g8 F! y2 X4 m3 s" Q
- [
( D9 `7 o& u( [. Y- U4 [ - len = abs(initht - refht)
% c: M# [) w6 G* C - len = len + abs(initht - depth)- `$ ~+ e2 u6 Z' u
- ptimer
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/ b6 A1 Y U9 I% I3 I- q, z; i - else,4 O9 v9 T0 g: j0 {/ W! l9 _; h
- [
9 @0 r1 l- I. D, F T9 G - len = abs(refht - depth)
/ D& y( ?$ f* j, a/ H1 u6 n - ptimer) t# E! U/ Z, O$ U4 `
- ]
9 y U* V: M) D' | - if dwell <> zero, total = total + (dwell / 60)
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17:G73钻孔距离,时间计算
1 V3 S, \) l9 b" E( L- ptime_drill_2 # Chip Break Drill6 q+ I' u0 G( ~( l2 }
- drill_length_f = abs(refht - depth)" r5 J0 p; y6 g# T9 l* E
- actual_drl_depth = peck1
2 g/ N8 ~( R' n! `8 U0 G, j - while actual_drl_depth < drill_length_f,
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- len = peck1 + peck_safe_dist$ V( M+ T6 ~6 }0 e- Z9 d @0 y3 ?
- ptimel" B* h& k* f$ M$ a
- len = peck_safe_dist! M1 V& f/ U3 \
- ptimer. l6 |& c% f6 `* K! n4 f
- actual_drl_depth = actual_drl_depth + peck1
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- len = (drill_length_f - actual_drl_depth) + peck_safe_dist + peck1
1 ^4 @( ]- a/ U, ?: m2 a' U - ptimel
/ c. i6 r# k( Y# l+ ]- y' t. I) W - if initht <> refht, y- n+ {" I" C- V X& l' @7 J
- [7 e" G' v/ Y3 I
- len = abs(initht - refht)% p+ U( b2 V" `% R" \0 i
- len = len + abs(initht - depth)
7 V6 C: R; q! ]$ x - ptimer3 q) \! d0 E! E( b2 B2 `
- ]
& Z# x4 ]. T p% L: ? - else,
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! S+ i6 N' J& p0 e+ P - len = abs(refht - depth)
( N/ l' ~4 `3 t - ptimer1 A: f+ s# m; A9 K) [$ n; B
- ]8 c; s# {$ p2 j5 D4 C
- if dwell <> zero, total = total + (dwell / 60)
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* _0 \! Y$ L5 z2 d18:G84攻丝距离,时间计算& m4 j5 T% a) p
- ptime_drill_3 # Tapping' m& O+ X" Y, ^' n
- drill_length_f = (abs(refht - depth)) * 2
: a3 Q! b) B6 M1 T: O- Y8 @6 f# y3 d - llen = llen + drill_length_f
% p! a, b$ q: ^9 C N, i6 j - tot_ltime = tot_ltime + ((drill_length_f / (feed / speed)) / speed)
1 O4 U5 @1 U+ f2 @ r2 |# q: a - if initht <> refht,$ C# G6 n+ u( ]. ]# z
- [- K* }; s( k$ T3 H
- len = (abs(initht - refht)) * 2
/ s- k; q3 E( j* m - ptimer8 `- j/ h) M& F, O/ B: l
- ]; S, t& Q u4 Q% J
- if dwell <> zero, total = total + (dwell / 60)
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19:G85,G86,G87镗孔,铰孔距离,时间计算
: g" Y. v/ Z4 U) m- ptime_drill_4 # Bore, feed out, Reaming$ ~9 R+ M/ _0 r9 E2 b& w% E- |
- len = (abs(refht - depth)) * 2, y& ~4 p3 L& u& G, P, m
- ptimel
6 E/ C% p9 D5 d/ e. R, E* ^ - if initht <> refht,* E6 O% Y5 V8 H8 i
- [. @* @! D0 `8 g/ {; N
- len = (abs(initht - refht)) * 23 p7 M$ E' I3 b- S% ]: s
- ptimer
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- n% r* E. J0 R - if dwell <> zero, total = total + (dwell / 60)
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20:钻孔其他类型距离,时间计算
' n$ Z' O+ E2 h- ptime_drill_XY # Moves between additional points u8 L2 e+ J1 K
- sav_gcode = gcode
: K. y' J) o$ m! ` - gcode = zero) `/ L) `+ ]& S! B$ B
- ptime_calc
( A# I- r5 F2 B - gcode = sav_gcode
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/ Z% l( r) D3 F: I2 f$ a3 H4 s2 i21:在psof按如下格式增加
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# c0 f, o X6 |$ M- psof #Start of file for non-zero tool number
; n& `) @& i f9 M - psetup
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22:在ptlchg后按如下格式增加) h9 j' y# o; q
6 S6 [7 I; S1 Y% S- ptlchg #Tool change ptooldata #Total ending data for tool (Path Length and Times)2 R% Z+ R6 \% F( y" P) y8 _4 t
- psetup
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/ ^2 C# P( D) J8 [+ Q2 u$ k5 a1 Q' x23:在pncoutput按如下格式增加
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8 _) m9 L5 Z$ ^( l2 Y% n, `9 ^- pncoutput #Movement output- W4 c. Q4 [8 S r8 _' F
- ptime_calc
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/ M& Y2 y8 o7 L$ T) ?. @ 24:在pdrlcommonb按如下格式增加 ; Y; X5 J) B( E: Z0 c2 H8 q4 r9 t
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- pdrlcommonb #Canned Drill Cycle common call, before6 ]5 q$ c2 }5 y8 h. S8 E
- ptime_calc
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25:在pcancledc按如下格式增加
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- pcanceldc #Cancel canned drill cycle% b( N2 v7 J+ L, _) R0 O
- ptime_calc
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* F* o$ a) D a6 q: c) c) a9 x1 k26:在peof按如下格式增加; o$ W( X+ h7 l% }
' T+ ?8 n0 b$ C O- peof #End of file for non-zero tool
/ k) h& b+ a- S1 ?1 g - ptooldata #Total ending data for tool (Path Length and Times)2 ~ F: p/ F; P) L
- "( *** Path Length/Time *** )", e ; \5 O; F- a" w' s% j# ?
- "( Rapid Path Lengh = ", *rlen_total, punit, ")", e
4 I0 G5 Q9 a4 [- a# x4 { - "( Feed Path Length = ", *llen_total, punit, ")", e, K* O2 p* b _4 [+ u
- ttltime = total #Transfer TOTAL program time
{! U4 w- F0 C: h$ L8 G( f - "( Full Cycle Time = ", ptimeout, " )", e #Program Total time output1 v% M+ U: @; ^5 Q9 C! E9 _5 q
- ttltime = tot_rtime "( Full Rapid Time : ", ptimeout, " )", e7 }; k1 r3 O V# }, i' l0 p
- ttltime = tot_ltime "( Full Feed Time : ", ptimeout, " )", e
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27:公英制判断
, e6 j6 C3 m3 A, {3 K- B0 K2 y- punit # System unit( I% B. p/ J0 [" g3 K
- if met_tool, "mm"
. f+ f% i9 X, C% u$ ^3 s% G - else, "In"
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1 o" m1 `. O4 M. o( ^/ M申明:以上代码来自国外网站,非本人原创,为了方便大家,搬运过来,其中部分地方进行了修正。$ H# }% Z# Y P! C
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